Grigorios Karaiskos

Monitoring of the ultrasonic P-wave velocity in early-age concrete with embedded piezoelectric transducers

This note deals with the use of embedded piezoelectric transducers to monitor the ultrasonic P-wave velocity evolution during the setting and hardening phases of concrete subsequent to casting time. The main advantage of the technique is the possibility of overcoming the limitations of traditional methods which prevent the application of specific mechanical boundary conditions during the measurement. The embedded transducers are based on the ‘smart aggregates’ concept previously developed at the University of Houston, Texas. Two piezoelectric transducers are embedded in a prismatic mold and the evolution of the P-wave velocity is recorded for the first 24 h in concrete after the casting time. The results are very promising and show a good agreement with classical ultrasonic tests using external transducers. (Some figures may appear in colour only in the online journal)

Online monitoring of cracking in concrete structures using embedded piezoelectric transducers

Online damage detection is of great interest in the field of concrete structures and, more generally, within the construction industry. Current economic requirements impose the reduction of the operating costs related to such inspection while the security and the reliability of structures must constantly be improved. In this paper, nondestructive testing is applied using piezoelectric transducers embedded in concrete structures. These transducers are especially adapted for online ultrasonic monitoring, due to their low cost, small size, and broad frequency band. These recent transducers are called smart aggregates. The technique of health monitoring developed in this study is based on a ultrasonic pulse velocity test with an embedded ultrasonic emitter-receiver pair (pitch-catch). The damage indicator focuses on the early wave arrival. The Belgian company MS3 takes an interest in evaluating the quality of the concrete around the anchorage system of highway security barriers after important shocks. The failure mechanism can be viewed as a combination of a bending and the failure of the anchorages. Accordingly, the monitoring technique has been applied both on a three-points bending test and several pull-out tests. The results indicate a very high sensitivity of the method, which is able to detect the crack initiation phase and follow the crack propagation over the entire duration of the test.

Monitoring of concrete structures using the ultrasonic pulse velocity method

Concrete is the material most produced by humanity. Its popularity is mainly based on its low production cost and great structural design flexibility. Its operational and ambient loadings including environmental effects have a great impact in the performance and overall cost of concrete structures. Thus, the quality control, the structural assessment, the maintenance and the reliable prolongation of the operational service life of the existing concrete structures have become a major issue. In the recent years, non-destructive testing (NDT) is becoming increasingly essential for reliable and affordable quality control and integrity assessment not only during the construction of new concrete structures, but also for the existing ones. Choosing the right inspection technique is always followed by a compromise between its performance and cost. In the present paper, the ultrasonic pulse velocity (UPV) method, which is the most well known and widely accepted ultrasonic concrete NDT method, is thoroughly reviewed and compared with other well-established NDT approaches. Their principles, inherent limitations and reliability are reviewed. In addition, while the majority of the current UPV techniques are based on the use of piezoelectric transducers held on the surface of the concrete, special attention is paid to a very promising technique using low-cost and aggregate-size piezoelectric transducers embedded in the material. That technique has been evaluated based on a series of parameters, such as the ease of use, cost, reliability and performance.

Crack sealing and damage recovery monitoring of a concrete healing system using embedded piezoelectric transducers

The autonomous healing performance of concrete is experimentally verified by applying a technique based on the ultrasonic pulse velocity method using embedded piezoelectric transducers. Crack opening which deteriorates the mechanical capacity of concrete infrastructure is traditionally studied by different monitoring techniques that adequately provide a direct estimation of damage. Conversely in this research, an ultrasonic pulse velocity method is applied in order to monitor the crack closure and sealing of small-scale concrete beam elements. Short glass capsules filled with healing adhesive break due to crack formation and release those healing additives which fill the crack void and reset the element continuity. The damage index based on the early part of the wave arrival observes any emitted signal shape differentiation indicating the crack formation and development under two-cycle three-point bending loading tests (in the first cycle, the crack forms and healing release takes place, and consequently, after few hours of curing and crack reset, the beam is reloaded leading to crack reopening).

Performance monitoring of large-scale autonomously healed concrete beams under four-point bending through multiple non-destructive testing methods

Concrete is still the leading structural material due to its low production cost and great structural design flexibility. Although it is distinguished by such a high durability and compressive strength, it is vulnerable in a series of ambient and operational degradation factors which all too frequently result in crack formation that can adversely affect its mechanical performance. The autonomous healing system, using encapsulated polyurethane-based, expansive, healing agent embedded in concrete, is triggered by the crack formation and propagation and promises material repair and operational service life extension. As shown in our previous studies, the formed cracks on small-scale concrete beams are sealed and repaired by filling them with the healing agent. In the present study, the crack formation and propagation in autonomously healed, large-scale concrete beams are thoroughly monitored through a combination of non-destructive testing (NDT) methods. The ultrasonic pulse velocity (UPV), using embedded low-cost and aggregate-size piezoelectric transducers, the acoustic emission (AE) and the digital image correlation (DIC) are the NDT methods which are comprehensively used. The integrated ultrasonic, acoustic and optical monitoring system introduces an experimental configuration that detects and locates the four-point bending mode fracture on large-scale concrete beams, detects the healing activation process and evaluates the subsequent concrete repair.

A Bayesian methodology for crack identification in structures using strain measurements

A Bayesian system identification methodology is presented for estimating the crack location, size and orientation in a structure using strain measurements. The Bayesian statistical approach combines information from measured data and analytical or computational models of structural behaviour to predict estimates of the crack characteristics along with the associated uncertainties, taking into account modelling and measurement errors. An optimal sensor location methodology is also proposed to maximise the information that is contained in the measured data for crack identification problems. For this, the most informative, about the condition of the structure, data are obtained by minimising the information entropy measure of the uncertainty in the crack parameter estimates. Both crack identification and optimal sensor location formulations lead to highly non-convex optimisation problems in which multiple local and global optima may exist. A hybrid optimisation method, based on evolutionary strategies and gradient-based techniques, is used to determine the global minima. The effectiveness of the proposed methodologies is illustrated using simulated data from a single crack in a thin plate subjected to static loading.

Damage detection monitoring applications in self-healing concrete structures using embedded piezoelectric transducers and recovery

The ageing, operational and ambient loadings have a great impact in the operational and maintenance cost of concrete structures. Their service life prolongation is of utmost importance and this can be efficiently achieved by using reliable and low-cost monitoring and self-healing techniques. In the present study, the ultrasonic pulse velocity (UPV) method using embedded small-size and low-cost piezoelectric PZT (lead zirconate titanate) ceramic transducers in concrete with self-healing properties is implemented for monitoring not only the setting and hardening phases of concrete since casting time, but also for the detection of damage initiation, propagation and recovery of integrity after healing. A couple of small-scale notched unreinforced concrete beams are subjected to mode-I fracture through three-point bending tests. After a 24-hour healing agent curing period, the beams are reloaded using the same loading scenario. The results demonstrate the excellent performance of the proposed monitoring technique during the hydration, damage generation and recovery periods.