Hamdy Ibrahim

Microstructural, mechanical and corrosion characteristics of heat-treated Mg-1.2Zn-0.5Ca (wt%) alloy for use as resorbable bone fixation material

Mg-Zn-Ca alloys have grabbed most of the recent attention in research attempting to develop an Mg alloy for bone fixation devices due to their superior biocompatibility. However, early resorption and insufficient strength remain the main problems that hinder their use. Heat treatment has previously been thoroughly studied as a post-shaping process, especially after the fabrication of complex parts (e.g. porous structures) by 3D-printing or powder metallurgy. In this work, the effect of heat treatment on Mg-1.2Zn-0.5Ca (wt%) alloys microstructural, mechanical and corrosion properties was studied. The surface morphology of samples was characterized by optical microscopy, scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS), and x-ray diffraction (XRD). Hardness, compression and tensile tests were conducted, while the in vitro corrosion characteristics of the prepared samples were determined using potentiodynamic polarization (PDP) and immersion tests. It was found that increasing the age hardening duration up to 2-5h increased the heat-treated Mg-1.2Zn-0.5Ca alloys mechanical properties. Further increase in the age hardening duration did not result in further enhancement in mechanical properties. Similarly, heat treatment significantly altered the Mg-1.2Zn-0.5Ca alloys in vitro corrosion properties. The corrosion rate of the Mg-1.2Zn-0.5Ca alloy after the heat treatment process was reduced to half of that for the as-cast alloy. XRD results showed the formation of biocompatible agglomerations of hydroxyapatite (HA) and magnesium hydroxide (Mg(OH)2) on the corroded surface of the heat-treated Mg-1.2Zn-0.5Ca alloy samples. The performed heat treatment process had a significant effect on both mechanical and corrosion properties of the prepared Mg-1.2Zn-0.5Ca alloy. The age hardening duration which caused the greatest increase in mechanical and the most slowed corrosion rate for Mg-1.2Zn-0.5Ca alloy material was between 2 and 5h.

Resorbable bone fixation alloys, forming, and post-fabrication treatments

Metallic alloys have been introduced as biodegradable metals for various biomedical applications over the last decade owing to their gradual corrosion in the body, biocompatibility and superior strength compared to biodegradable polymers. Mg alloys possess advantageous properties that make them the most extensively studied biodegradable metallic material for orthopedic applications such as their low density, modulus of elasticity, close to that of the bone, and resorbability. Early resorption (i.e., <3months) and relatively inadequate strength are the main challenges that hinder the use of Mg alloys for bone fixation applications. The development of resorbable Mg-based bone fixation hardware with superior mechanical and corrosion performance requires a thorough understanding of the physical and mechanical properties of Mg alloys. This paper discusses the characteristics of successful Mg-based skeletal fixation hardware and the possible ways to improve its properties using different methods such as mechanical and heat treatment processes. We also review the most recent work pertaining to Mg alloys and surface coatings. To this end, this paper covers (i) the properties and development of Mg alloys and coatings with an emphasis on the Mg-Zn-Ca-based alloys; (ii) Mg alloys fabrication techniques; and (iii) strategies towards achieving Mg-based, resorbable, skeletal fixation devices.

High-Content Lignocellulosic Fibers Reinforcing Starch-Based Biodegradable Composites: Properties and Applications

Natural source-based composites became promising substitutes and synthetic petrochemical-based counterparts. So far, thermoplastic starch and lignocellulosic fibers are the most common materials for making such eco-friendly “green” materials. Low cost, abundance, and renewability are the factors that lead to deploying these two types of materials. In this chapter, we are conducting further analysis for previously published results of six types of high-content natural fiber-reinforced starch-based composites. All composites were prepared by compression molding under pressure from 5 to 20 MPa and temperature from 130 to 160°C. Composites exhibited highest tensile strength and modulus of elasticity at fiber weight content from 50 to 70%, and then mechanical properties deteriorated significantly at 80% fiber content due to the insufficient starch resin. For instance, the tensile strength was boosted up from 2-12 MPa for thermoplastic starch to reach 55, 45, 32, 28, 44, 365 MPa for flax, bagasse, date palm fiber (DPF), banana, bamboo, and hemp composites, when fiber content was increased from 0% to the optimum fiber content (50-70%). Kelly-Tyson (random 2d) was the optimum model to predict random fiber composite. Increasing the fiber content and choosing a fiber with high cellulose content significantly improve the moisture resistance of the composites. Fick’s law of diffusion predicted the water uptake property successfully. The thermal stability of composites was improved with increasing the fiber weight content as well. This is attributed to the high thermal stability of cellulose when compared to starch. Properties exhibited by starch-based high-content natural fiber composite are promising for many industrial and biomedical applications.