Hao Fong

Bending instability of electrically charged liquid jets of polymer solutions in electrospinning

Nanofibers of polymers were electrospun by creating an electrically charged jet of polymer solution at a pendent droplet. After the jet flowed away from the droplet in a nearly straight line, it bent into a complex path and other changes in shape occurred, during which electrical forces stretched and thinned it by very large ratios. After the solvent evaporated, birefringent nanofibers were left. In this article the reasons for the instability are analyzed and explained using a mathematical model. The rheological complexity of the polymer solution is included, which allows consideration of viscoelastic jets. It is shown that the longitudinal stress caused by the external electric field acting on the charge carried by the jet stabilized the straight jet for some distance. Then a lateral perturbation grew in response to the repulsive forces between adjacent elements of charge carried by the jet. The motion of segments of the jet grew rapidly into an electrically driven bending instability. The three-dimensional paths of continuous jets were calculated, both in the nearly straight region where the instability grew slowly and in the region where the bending dominated the path of the jet. The mathematical model provides a reasonable representation of the experimental data, particularly of the jet paths determined from high speed videographic observations.

BEADED NANOFIBERS FORMED DURING ELECTROSPINNING

Electrospinning is a straightforward method to produce polymer fibers from polymer solutions, with diameters in the range of 100 nm. Electrospun fibers often have beads in regular arrays. The viscoelasticity of the solution, charge density carried by the jet, and the surface tension of the solution are the key factors that influence the formation of the beaded fibers.

Electrospun carbon nanofibers as low-cost counter electrode for dye-sensitized solar cells.

Electrospun carbon nanofibers (ECNs) have been explored as an electrocatalyst and low-cost alternative to platinum (Pt) for triiodide reduction in dye-sensitized solar cells (DSCs). The results of electrochemical impedance spectroscopy (EIS) and cyclic voltammetry measurements indicated that the ECN counter electrodes exhibited low charge-transfer resistance (Rct), large capacitance (C), and fast reaction rates for triiodide reduction. Although the efficiency (η) of ECN-based cells was slightly lower than that of Pt-based cells, their short circuit current density (Jsc) and open circuit voltage (Voc) were comparable. The ECN-based cells achieved an energy conversion efficiency (η) of 5.5 % under the AM 1.5 illumination at 100 mW cm(-2). The reason for lower cell performance using the ECN electrode was because of its lower fill factor (FF) than that of Pt-based cells, probably caused by high total series resistance (RStot) at ∼15.5 Ω cm2, which was larger than that of ∼4.8 Ω cm2 in the Pt-based devices. Simulated results showed that the fill factor (FF) and η could be substantially improved by decreasing RStot, which might be achieved by using thinner and highly porous ECNs to reduce the thickness of the ECNs counter electrode.

A review: carbon nanofibers from electrospun polyacrylonitrile and their applications

Carbon nanofibers with diameters that fall into submicron and nanometer range have attracted growing attention in recent years due to their superior chemical, electrical, and mechanical properties in combination with their unique 1D nanostructures. Unlike catalytic synthesis, electrospinning polyacrylonitrile (PAN) followed by stabilization and carbonization has become a straightforward and convenient route to make continuous carbon nanofibers. This paper is a comprehensive and state-of-the-art review of the latest advances made in development and application of electrospun PAN-based carbon nanofibers. Our goal is to demonstrate an objective and overall picture of current research work on both functional carbon nanofibers and high-strength carbon nanofibers from the viewpoint of a materials scientist. Strategies to make a variety of carbon nanofibrous materials for energy conversion and storage, catalysis, sensor, adsorption/separation, and biomedical applications as well as attempts to achieve high-strength carbon nanofibers are addressed.

Elastomeric Nanofibers of Styrene-Butadiene-Styrene Triblock Copolymer

Nanofibers of a commercial styrene-butadiene-styrene triblock copolymer were electrospun from solution, and collected either as a nonwoven elastomeric fabric, or on a layer of graphite that was evaporated onto a glass microscope slide. The resulting nanofibers were elastic, birefringent, and most had diameters around 100 nm. A few thin, beaded fibers were found among the smooth nanofibers. The diameter of the fibers between the beads was as small as 3 nm. After staining with osmium tetroxide, the nanofibers were examined using transmission electron microscopy. Separated phases of styrene and butadiene blocks were observed. The single-phase domains were irregular in shape, but elongated along the axis of the fiber. Wide-angle X-ray diffraction patterns showed a weak indication of molecular orientation along the fiber axis, and the birefringence confirmed that such orientation was present. The single-phase domains grew larger in nanofibers that were held at room temperature (∼ 25 °C) for several days. Annealing at a temperature 70 °C greatly accelerated the growth of the single-phase domains. The nanofibers softened and flattened on the evaporated graphite during annealing.

Composite of TiO2 nanofibers and nanoparticles for dye-sensitized solar cells with significantly improved efficiency

A composite made of electrospun TiO2 nanofibers and conventional TiO2 nanoparticles is an innovative type of photoanode, which noticeably improves the harvesting of light without substantially sacrificing the attachment (uptake) of dye molecules for convenient fabrication of dye-sensitized solar cells with significantly improved efficiency.

Continuous nanoscale carbon fibers with superior mechanical strength.

Continuous nanoscale carbon fibers can be developed by stabilization and carbonization of highly aligned and extensively stretched electrospun polyacrylonitrile copolymer nanofiber precursor under optimal tension. These carbon fibers, with diameters of tens of nanometers, are expected to possess a superior mechanical strength that is unlikely to be achieved through conventional approaches. This is because i) the innovative precursor, with a fiber diameter approximately 100 times smaller than that of conventional counterparts, possesses an extremely high degree of macromolecular orientation and a significantly reduced amount of structural imperfections, and ii) the ultrasmall fiber diameter also effectively prevents the formation of structural inhomogeneity, particularly sheath/core structures during stabilization and carbonization.

Electrospun Nanofibrous Membranes Surface-Decorated with Silver Nanoparticles as Flexible and Active/Sensitive Substrates for Surface-Enhanced Raman Scattering

The development of novel nanomaterials with well-controlled morphologies/structures to achieve excellent activities/sensitivities in surface-enhanced Raman scattering (SERS) is crucial in advancing the high-performance SERS detections of chemical and biological species. In this study, amidoxime surface-functionalized polyacrylonitrile (ASFPAN) nanofibrous membranes surface-decorated with silver nanoparticles (Ag NPs) were prepared via the technique of electrospinning followed by the method of seed-mediated electroless plating. High SERS activities/sensitivities were observed from the ASFPAN-Ag NPs nanofibrous membranes, while the density and size of Ag NPs had an important impact on the SERS activity/sensitivity. The results confirmed that the enhancement of Raman signals is due to the presence of hot spots between/among Ag NPs on the nanofiber surfaces. Electrospun nanofibrous membranes surface-decorated with Ag NPs were mechanical flexible/resilient and could be used as highly active/sensitive SERS substrates for a broad range of applications.

Electrospun Polycaprolactone 3D Nanofibrous Scaffold with Interconnected and Hierarchically Structured Pores for Bone Tissue Engineering

For the first time, electrospun polycaprolactone (PCL) 3D nanofibrous scaffold has been developed by an innovative and convenient approach (i.e., thermally induced nanofiber self-agglomeration followed by freeze drying), and the scaffold possesses interconnected and hierarchically structured pores including macropores with sizes up to ≈300 μm. The novel PCL 3D scaffold is soft and elastic with very high porosity of ≈96.4%, thus it is morphologically/structurally similar to natural extracellular matrix and well suited for cell functions and tissue formation. The in vitro studies reveal that the scaffold can lead to high cell viability; more importantly, it is able to promote more potent BMP2-induced chondrogenic than osteogenic differentiation of mouse bone marrow mesenchymal stem cells. Consistent to the in vitro findings, the in vivo results indicate that the electrospun PCL 3D scaffold acts as a favorable synthetic extracellular matrix for functional bone regeneration through the physiological endochondral ossification process.

Electrospun Composite Nanofiber Fabrics Containing Uniformly Dispersed Antimicrobial Agents As an Innovative Type of Polymeric Materials with Superior Antimicrobial Efficacy

Herein we report that electrospun composite nanofiber fabrics containing uniformly dispersed antimicrobial agents and having large surface-to-mass ratios are an innovative type of antimicrobial polymeric materials with durable, nonleachable, and biocompatible characteristics, and more importantly, superior antimicrobial efficacy. Specifically, electrospun cellulose acetate (CA) nanofiber fabrics containing an N-halamine antimicrobial agent of bis(N-chloro-2,2,6,6-tetramethyl-4-piperidinyl) sebacate (Cl-BTMP) were prepared and evaluated; the results of antimicrobial efficacy indicated that the electrospun composite nanofiber fabrics substantially outperformed the control samples that were solution-cast films containing identical amounts of CA and Cl-BTMP. Additionally, the results of trypan blue assay test suggested that the electrospun composite nanofiber fabrics also had excellent mammal cell viability. The developed electrospun composite nanofiber fabrics with superior antimicrobial efficacy are expected to find vital applications in biomedical, hygienic, and many other fields.