Haosheng Chen

Microfluidic generation of multifunctional quantum dot barcode particles

We develop a new strategy to prepare quantum dot (QD) barcode particles by polymerizing double-emulsion droplets prepared in capillary microfluidic devices. The resultant barcode particles are composed of stable QD-tagged core particles surrounded by hydrogel shells. These particles exhibit uniform spectral characteristics and excellent coding capability, as confirmed by photoluminescence analyses. By using double-emulsion droplets with two inner droplets of distinct phases as templates, we have also fabricated anisotropic magnetic barcode particles with two separate cores or with a Janus core. These particles enable optical encoding and magnetic separation, thus making them excellent functional barcode particles in biomedical applications.

Reactions in double emulsions by flow-controlled coalescence of encapsulated drops

We demonstrate a microfluidic method to first generate double emulsion droplets containing two different inner drops, and to then control the internal coalescence of the encapsulated drops. The advantages of the core-coalescence method are illustrated by fabricating high viscosity particles and by demonstrating the dissolution of cell membranes.

Superhydrophobic behavior achieved from hydrophilic surfaces

The superhydrophobic behavior of a surface can be generally attributed to the combination of its chemical composition and microscale texture. The surface can be both hydrophobic and rough, and the roughness enhances its hydrophobicity. For a natural or artificial surface, superhydrophobic behavior is generally induced by a structured hydrophobic surface. This paper proposes an alternative; that is the superhydrophobic behavior can be obtained from a structured hydrophilic surface. The superhydrophobic behavior of a T-shape micropillar surface coated with diamond-like carbon has been achieved, which experimentally proved the proposed hypothesis that superhydrophobicity can be created from a hydrophilic surface through surface microstructure modification.

Gas-core triple emulsions for ultrasound triggered release

Gas-in-oil-in-water-in-oil triple emulsions are fabricated with a microfluidic method. The encapsulating layers can be triggered for release by ultrasound, owing to the gas core. Due to the stability in the atmosphere, the emulsions are polymerized by using UV light outside the device to fabricate compound particles with a gas-in-liquid-in-solid structure.

USB-driven microfluidic chips on printed circuit boards

A technology is presented to fabricate a microfluidic chip in which the microchannels and the microelectrodes of sensors are integrated directly into the copper sheet on a printed circuit board. Then, we demonstrate an application of the generation of oil-in-water and water-in-oil emulsion droplets on this microfluidic chip driven by a USB interface, and the droplet size is detected by the microelectrodes on the downstream microchannel. The integration of the microfluidic chip is improved by the direct connection of the channels to the microelectrodes of the driving unit and of the sensors on the same substrate, and it is a promising way to integrate microfluidics into a more complex micro electrical-mechanical system (MEMS).

Synthesis of Biomimetic Superhydrophobic Surface through Electrochemical Deposition on Porous Alumina

The superhydrophobicity of plant leaves is a benefit of the hierarchical structures of their surfaces. These structures have been imitated in the creation of synthetic surfaces. In this paper, a novel process for fabrication of biomimetic hierarchical structures by electrochemical deposition of a metal on porous alumina is described. An aluminum specimen was anodically oxidized to obtain a porous alumina template, which was used as an electrode to fabricate a surface with micro structures through electrochemical deposition of a metal such as nickel and copper after the enlargement of pores. Astonishingly, a hierarchical structure with nanometer pillars and micrometer clusters was synthesized in the pores of the template. The nanometer pillars were determined by the nanometer pores. The formation of micrometer clusters was related to the thin walls of the pores and the crystallization of the metal on a flat surface. From the as-prepared biomimetic surfaces, lotus-leaf-like superhydrophobic surfaces with nickel and copper deposition were achieved.

Breakup of Double Emulsion Droplets in a Tapered Nozzle

When double emulsion droplets flow through a tapered nozzle, the droplets may break up and cause the core to be released. We model the system on the basis of the capillary instability and show that a droplet will not break up when the tilt angle of the nozzle is larger than 9°. For smaller tilt angles, whether the droplet breaks up also depends on the diameter ratio of the core of the droplet to the orifice of the nozzle. We verified this mechanism by experiments. The ideas are useful for the design of nozzles not only to break droplets for controlled release but also to prevent the droplet from rupturing in applications requiring the reinjection of an emulsion.

Study on effect of microparticle’s size on cavitation erosion in solid-liquid system

Five different solutions containing microparticles in different sizes were tested in a vibration cavitation erosion experiment. After the experiment, the number of erosion pits on sample surfaces, free radicals HO∙ in solutions, and mass loss all show that the cavitation erosion strength is strongly related to the particle size, and 500nm particles cause more severe cavitation erosion than other smaller or larger particles do. A model is presented to explain such result considering both nucleation and bubble-particle collision effects. Particle of a proper size will increase the number of heterogeneous nucleation and at the same time reduce the number of bubble-particle combinations, which results in more free bubbles in the solution to generate stronger cavitation erosion.

Adhesion of moving droplets in microchannels

When oil drops in a continuous water phase move from the hydrophilic to the hydrophobic section of a microchannel, they can be controlled to either adhere or not adhere on the channel by changing the capillary number. Using experiments and a model for the thin film flow, we show that the critical capillary number for adhesion is approximately Ca ∼ D3/4/d3/2, where D and d is the length of the droplet and the inner dimension of the microchannel, respectively. As one application of these ideas, droplet adhesion is demonstrated as a promising technology for recycling of emulsions in droplet microfluidics.

Sonication–Microfluidics for Fabrication of Nanoparticle-Stabilized Microbubbles

An approach based upon sonication-microfluidics is presented to fabricate nanoparticle-coated microbubbles. The gas-in-liquid slug flow formed in a microchannel is subjected to ultrasound, leading to cavitation at the gas-liquid interface. Therefore, microbubbles are formed and then stabilized by the nanoparticles contained in the liquid. Compared to the conventional sonication method, this sonication-microfluidics continuous flow approach has unlimited gas nuclei for cavitation that yields continuous production of foam with shorter residence time. By controlling the flow rate ratios of the gas to the liquid, this method also achieves a higher production volume, smaller bubble size, and less waste of the nanoparticles needed to stabilize the microbubbles.