Harald Horn

Full-scale partial nitritation/anammox experiences: An application survey

Partial nitritation/anammox (PN/A) has been one of the most innovative developments in biological wastewater treatment in recent years. With its discovery in the 1990s a completely new way of ammonium removal from wastewater became available. Over the past decade many technologies have been developed and studied for their applicability to the PN/A concept and several have made it into full-scale. With the perspective of reaching 100 full-scale installations in operation worldwide by 2014 this work presents a summary of PN/A technologies that have been successfully developed, implemented and optimized for high-strength ammonium wastewaters with low C:N ratios and elevated temperatures. The data revealed that more than 50% of all PN/A installations are sequencing batch reactors, 88% of all plants being operated as single-stage systems, and 75% for sidestream treatment of municipal wastewater. Additionally an in-depth survey of 14 full-scale installations was conducted to evaluate practical experiences and report on operational control and troubleshooting. Incoming solids, aeration control and nitrate built up were revealed as the main operational difficulties. The information provided gives a unique/new perspective throughout all the major technologies and discusses the remaining obstacles.

Influence of growth conditions on biofilm development and mass transfer at the bulk/biofilm interface

In a long-term study on heterotrophic biofilms in tube reactors, this investigation focused on mass transfer at the bulk/biofilm interface, biofilm density and substrate conversion rates. Several biofilms were cultivated under different substrate and hydrodynamic conditions. Oxygen concentration profiles were measured with microelectrodes in the biofilm and in the boundary layer directly in the biofilm tube reactors. The thickness of the concentration boundary layer was found to depend on the surface structure of the biofilm. The hydrodynamic conditions and the substrate load during the growth phase of the biofilm in biofilm systems are two key parameters that influence the biofilm growth, particularly the structure, density and thickness. The measured substrate conversion rates, biofilm densities and the boundary layer thickness were used to formulate an equation for the mass transfer in biofilm tube reactors.

Anaerobic submerged membrane bioreactor (AnSMBR) for municipal wastewater treatment under mesophilic and psychrophilic temperature conditions.

A pilot scale anaerobic submerged membrane bioreactor (AnSMBR) with an external filtration unit for municipal wastewater treatment was operated for 100 days. Besides gas sparging, additional shear was created by circulating sludge to control membrane fouling. During the first 69 days, the reactor was operated under mesophilic temperature conditions. Afterwards, the temperature was gradually reduced to 20 °C. A slow and linear increase in the filtration resistance was observed under critical flux conditions (7 L/(m2 h)) at 35 °C. However, an increase in the fouling rate probably linked to an accumulation of solids, a higher viscosity and soluble COD concentrations in the reactor was observed at 20 °C. The COD removal efficiency was close to 90% under both temperature ranges. Effluent COD and BOD5 concentrations were lower than 80 and 25 mg/L, respectively. Pathogen indicator microorganisms (fecal coliforms bacteria) were reduced by log(10)5. Hence, the effluent could be used for irrigation purposes in agriculture.

Combined use of confocal laser scanning microscopy (CLSM) and Raman microscopy (RM): investigations on EPS-Matrix.

Confocal laser scanning microscopy (CLSM) was applied in combination with Raman microscopy (RM) for the characterization of heterotrophic biofilms. Compared to CLSM, RM allows for a deeper insight into the chemical structure of extracellular polymeric substances (EPS) of the biofilm matrix. A low load of glucose (2 g m(-2)d(-1)) was applied as substrate to ensure small growth rates of the heterotrophic biofilm. To investigate the influence of hydrodynamic conditions on the chemical composition of EPS, a three funnel flow system was used, wherein biofilms were grown at Reynolds numbers of 1000, 2500 and 4000, respectively. 31 and 92 days after inoculation with activated sludge supernatant RM was applied as an additional technique to standard CLSM measurements for a more detailed analysis of the biofilm matrix. Polysaccharide-related Raman bands are in good agreement with the lectin binding analysis from CLSM. For the older biofilm, lectin binding analysis showed no change in the composition of EPS, whereas Raman spectra pointed out a change of EPS composition from predominantly polysaccharides to predominantly (glyco) proteins. For the applied substrate condition no significant influence of the Reynolds number on the chemical properties was observed.

Low temperature partial nitritation/anammox in a moving bed biofilm reactor treating low strength wastewater.

Municipal wastewater collected in areas with moderate climate is subjected to a gradual temperature decrease from around 20 °C in summer to about 10 °C in winter. A lab-scale moving bed biofilm reactor (MBBR) with carrier material (K3 from AnoxKaldnes) was used to test the tolerance of the overall partial nitritation/anammox process to this temperature gradient. A synthetic influent, containing only ammonium and no organic carbon was used to minimize denitrification effects. After stable reactor operation at 20 °C, the temperature was slowly reduced by 2 °C per month and afterward held constant at 10 °C. Along the temperature decrease, the ammonium conversion dropped from an average of 40 gN m(-3) d(-1) (0.2 gN kgTSS h(-1)) at 20 °C to about 15 gN m(-3) d(-1) (0.07 gN kg TSS h(-1)) at 10 °C, while the effluent concentration was kept <8 mg NH4-N l(-1) during the whole operation. This also resulted in doubling of the hydraulic retention time over the temperature ramp. The MBBR with its biofilm on 10 mm thick carriers proved to sufficiently sustain enough biomass to allow anammox activity even at 10 °C. Even though there was a minor nitrite-build up when the temperature dropped below 12.5 °C, reactor performance recovered as the temperature decrease continued. Microbial community analysis by 16S rRNA amplicon analysis revealed a relatively stable community composition over the entire experimental period.

Runoff pollutants of a highly trafficked urban road – Correlation analysis and seasonal influences

The quality of road runoff at a highly trafficked road has been studied for 2 years. 63 storm events have been sampled and analyzed. Besides pH value and electric conductivity the concentrations of zinc (Zn), copper (Cu), lead (Pb), nickel (Ni) and cadmium (Cd), both in dissolved and particulate form, de-icing salt, total and dissolved organic carbon (TOC and DOC), suspended solids (SS) have been monitored. Correlation analysis showed a significant relationship between the total metal concentrations with TOC and SS. A considerable seasonal increase in pollutant concentrations has been observed for Cu, TOC, SS, pH value and especially for Zn during the cold season. The mean values during winter time were multiple times higher than measured during the warm season. In contrast, the fractionation of heavy metals was not affected by seasonal variations, but remarkable fluctuations were observed between different rain events with dissolved fractions above 90%. As a result of this and due to the high pollutant load on fine particles, best management practices (BMPs) only implementing sedimentation are not recommended for treatment of heavily polluted urban road runoff. From the data obtained it can be concluded, that the de-icing salt has only a weak influence for higher pollutant concentrations. The increase of heavy metal concentrations occurs because of increased tear and wear due to application of gravel at cold weather conditions. No significant influence of the length of antecedent dry weather periods could be observed most likely due to street sweeping, winds and air turbulences caused by traffic.

Biogas from grass silage – Measurements and modeling with ADM1

Mono fermentation of grass silage without the addition of manure was performed over a period of 345days under mesophilic conditions (38 degrees C). A simulation study based on the IWA Anaerobic Digestion Model No. 1 (ADM1) was done in order to show its applicability to lignocellulosic biomass. Therefore, the influent was fractioned by established fodder analysis (Weender analysis and van Soest method). ADM1 was modified with a separate compound of inert decay products similar to the approach of Activated Sludge Model No. 1 (ASM1). Furthermore, a function, which described the influence of solids on the process of hydrolysis, has been integrated to reproduce reliable ammonium concentrations. The model was calibrated by using the modified Nash-Sutcliffe coefficient to evaluate simulation quality. It was possible to fit observed data by changing only hydrogen inhibition constants and the maximum acetate uptake rate. The extended ADM1 model showed good agreement with measurements and was suitable for modeling anaerobic digestion of grass silage.

Aerobic biodegradation of the sulfonamide antibiotic sulfamethoxazole by activated sludge applied as co-substrate and sole carbon and nitrogen source

Potential aerobic biodegradation mechanisms of the widely used polar, low-adsorptive sulfonamide antibiotic sulfamethoxazole (SMX) were investigated in activated sludge at bench scale. The study focused on (i) SMX co-metabolism with acetate and ammonium nitrate and (ii) SMX utilization when present as the sole carbon and nitrogen source. With SMX adsorption being negligible, elimination was primarily based on biodegradation. Activated sludge was able to utilize SMX both as a carbon and/or nitrogen source. SMX biodegradation was enhanced when a readily degradable energy supply (acetate) was provided which fostered metabolic activity. Moreover, it was raised under nitrogen deficiency conditions. The mass balance for dissolved organic carbon showed an incomplete SMX mineralization with two scenarios: (i) with SMX as a co-substrate, 3-amino-5-methyl-isoxazole represented the main stable metabolite and (ii) SMX as sole carbon and nitrogen source possibly yielded hydroxyl-N-(5-methyl-1,2-oxazole-3-yl)benzene-1-sulfonamide as a further metabolite.

Heavy metal removal in anaerobic semi-continuous stirred tank reactors by a consortium of sulfate-reducing bacteria

Removal of heavy metals by an enriched consortium of sulfate-reducing bacteria (SRB) was evaluated through the abundance of SRB, sulfate reduction, sulfide production and heavy metal precipitation. Five parallel anaerobic semi-continuous stirred tank reactors (CSTR, V = 2 L) (referred as R1-R5) were fed with synthetic wastewater containing mixtures of Cu(2+), Zn(2+), Ni(2+), and Cr(6+) in the concentrations of 30, 60, 90, 120, and 150 mg L(-1) of each metal and operated with a hydraulic retention time of 20 days for 12 weeks. The loading rates of each metal in R1-R5 were 1.5, 3, 4.5, 6, and 7.5 mg L(-1) d(-1), respectively. The results showed that there was no inhibition of SRB growth and that heavy metal removal efficiencies of 94-100% for Cu(2+), Zn(2+), Ni(2+), and Cr(6+) were achieved in R1-R3 throughout the experiment and in R4 during the first 8 weeks. The toxic effect of heavy metals on the SRB consortium was revealed in R5, in which no SRB could survive and almost no heavy metal precipitation was detected after four weeks of operation.

Towards a nondestructive chemical characterization of biofilm matrix by Raman microscopy.

In this study, the applicability of Raman microscopy (RM) for nondestructive chemical analysis of biofilm matrix, including microbial constituents and extracellular polymeric substances (EPS), has been assessed. The examination of a wide range of reference samples such as biofilm-specific polysaccharides, proteins, microorganisms, and encapsulated bacteria revealed characteristic frequency regions and specific marker bands for different biofilm constituents. Based on received data, the assignment of Raman bands in spectra of multispecies biofilms was performed. The study of different multispecies biofilms showed that RM can correlate various structural appearances within the biofilm to variations in their chemical composition and provide chemical information about a complex biofilm matrix. The results of RM analysis of biofilms are in good agreement with data obtained by confocal laser scanning microscopy (CLSM). Thus, RM is a promising tool for a label-free chemical characterization of different biofilm constituents. Moreover, the combination of RM with CLSM analysis for the study of biofilms grown under different environmental conditions can provide new insights into the complex structure/function correlations in biofilms.