Haroldo de Araújo Ponte

Central Composite experimental design applied to removal of lead and nickel from sand.

The aim of this study was to apply Central Composite experimental design in the removal of lead and nickel ions from sand by electrokinetic remediation. Sand was used for an initial study since it is inert, thus making it possible to analyze the parameters influencing the process. Central Composite Design was used to create an experimental program to provide data to model the effects of various factors on removal efficiency. The variables chosen were ion concentration (C), applied potential (E) and time (t). The mathematical relationship between removal efficiency and three significant independent variables can be approximated by a second-order quadratic model. Response Surface Methodology (RSM) was used to describe the individual and interactive effects of three variables at five levels, combined according to a Central Composite Design. This study has shown that Central Composite Design can be applied to the removal of lead and nickel ions from sand, and it is an economical way of obtaining the maximum amount of information with the fewest experiments.

Nanomechanical and nanotribological properties of bioactive titanium surfaces prepared by alkali treatment.

Alkali-heat treatment (AHT) is a simple and practical method to make titanium surfaces bioactive. Hydroxyapatite nucleates on Ti when in contact with body fluids due to the presence of a thin sodium titanate film produced by the AHT. This method was proposed more than a decade ago and it has been widely investigated at varied scopes. However, there is still little information about the mechanical properties of this film. In this work, the tribo-mechanical behavior of films produced by alkali treatment (AT) and AHT on Ti is investigated using instrumented indentation technique. The films were also characterized by TF-XRD, SEM, EDS and in vitro bioactivity tests. Analytical methods were employed to obtain the mechanical properties of the film from instrumented indentation data. The heat treatment subsequent to the alkaline processing increased the film elastic modulus from 1.7 GPa to 2.8 GPa, the hardness from 12 MPa to 20 MPa and the critical load for scratch test from 1.5 mN to 5.5 mN. Despite the overall improvement in the film bioactivity and tribo-mechanical behavior, the AHT elastic modulus is only 2% of the pristine Ti whereas hardness is less than 1%. This information must be considered for implant design purposes.

Analysis of Electrochemical Porosity of Phosphatized Coatings on Galvanized Steel Substrate

This work refers to the application of a Voltammetric Anodic Dissolution (VAD) Technique in the analysis of coating discontinuities, focusing on pores and cracks that exposed the substrate. An evaluation was made of the influence of several parameters, such as the concentration of the passivation solution and sweep rate (SR), on the substrate passivation process and on the porosity indexes of tricationic phosphate coatings of Fe/Zn/Mn. The phosphatization process used was a commercial tricationic Fe/Zn/Mn phosphate bath applied on a galvanized steel (GS) substrate. Once the best experimental conditions for the use of the VAD technique had been defined, the grain size and layer weight were related to porosity indexes. The porosity was found to show a tendency to decrease with increasing grain size. The VAD technique consists of the anodic polarization of the substrate/coating system and measurement of the charge density involved in the substrate passivation process. A quantitative porosity index was obtained by comparing the passivation charge density of the substrate without coating (standard passivation charge density) and the passivation charge of the coated substrate.

Synthesis of new colloidal formations during the strengthening of different activated hydrated metallurgical slags

Abstract This paper reports on a comparison of experimental researches on the hydration hardening of different types of dumped ferrous slag (DFS) (blast furnace, open hearth, electric steel and converter), non-activated and activated with small (2%) additions of Portland cement or lime. Activation was found to accelerate the strengthening processes in the early stages of hydration resulting from the growth of colloidal sol–gel new formations in a more alkaline environment. Over time, these formations became denser and transformed into stone-like amorphous materials with a uniaxial strength of up to 47.6 MPa at 1 year of age. All these types of slag can, therefore, be used in different applications, for example, like traditional binders, such as Portland cement, to different ceramic goods, new construction materials, etc. But till now the results of this research were used only for the preparing of binder materials for natural soils strengthening as road bases in Russia. Highways whose roadbeds were built with these DFS as binder materials have shown excellent performance indices in different parts of Russia, including Siberia and northern regions.

Oil-Shale Fly Ash Utilization as Independent Binder of Natural Clayey Soils for Road and Airfield Base Construction

ABSTRACT This article describes physicochemical interactions of different natural clayey soils with oil-shale fly ash (OSFA) from thermal power plants, dealing with the strengthening processes of new materials. Toward this end, a range of traditional and modern research methods were used, i.e., definition of the ultimate strength under uniaxial compression and rupture by the Brazilian method, temporary changes in moisture content and linear deformation, water and frost resistance, free CaO and SO3, CaCO3, XRD, and SEM. It was established that the surfaces of the initial component (OSFA and soils) particles were dissolved in porous alkaline solutions. The dissolution products gave rise to new amorphous and crystal formations. After 28 days, the strength of the samples reached 2–12 MPa but, after 90 days, it rose to 4–31 MPa. It was found that the strength at every stage of hardening can be increased significantly by changing the proportion of the initial mixtures composition. The materials displayed very high water and frost resistance, with coefficients equaling or exceeding the 1.0 level, except the OFSA and loess combination. The materials developed are applicable for the construction of roads, airfields, and dam bases and for various types of foundations without traditional binders, such as cement, and without heating.

CO2 Corrosion in the Region Between the Static and Turbulent Flow Regimes

This paper discusses the influence of the flow of a fluid from the static regime to the turbulent in CO2 corrosion experienced by low carbon steel. A more comprehensive approach to CO2 corrosion implies taking the free flowing velocity and shear stress of the fluid and the surface roughness of the material into consideration. Low carbon steel samples in two different superficial finish conditions were used as the rotating cylinder electrode. The corrosion rate were determined by linear polarization at 25 °C in a 0.5 mol/L NaHCO3 solution purged with CO2 at 1 atm pressure in pH 7.5. The effect of superficial finish on CO2 corrosion in flow conditions was studied. The results obtained showed that the corrosion rate increases with flow velocity and is influenced by surface roughness.

Electrochemical Stability and Bioactivity Evaluation of Ti6Al4V Surface Coated with Thin Oxide by EIS for Biomedical Applications

To improve the implants biocompatibility many surface modifications were proposed. Investigations about the surface modification on Ti alloys by anodic oxidation are reported. This research presents a study on the stability of thin titanium dioxide grown by potentiodynamic method on Ti6Al4V surfaces up to 5.0 V. Its bioactive surface in phosphate buffer solution (PBS) and the oxide stability after immersion in artificial blood media were measured by Electrochemical Impedance Spectroscopy (EIS). Hydroxyapatite (HAP) presence was evaluated using simulated body fluid (SBF) with different immersion times. The oxides and HAP presence were analyzed by Scanning Electron Microscopy (SEM) and X-ray Photoelectron Spectroscopy (XPS). The oxide stability was confirmed with low dissolution rates where the Rp was around 106Ω.cm2. The results showed the TiO2 was compact and thin oxide that could prevent the severe corrosion processes and improve in few days the physical-chemical interaction of the Ti alloys with bone in physiological media.

A FORMAÇÃO DA CAMADA PROTETORA DE FeCO3 E O CONTROLE DA CORROSÃO POR CO2 EM CONDIÇOES DE FLUXO TURBULENTO

The formation of a protective layer of iron carbonate (FeCO3) can reduce the rates of corrosion and prolong the useful life of carbon steel. However, turbulent flow conditions in this layer can easily be damaged and thus compromise the protection of the steel. In this work, will be presented a methodology based on the chemical aspects of the mechanism of formation of iron carbonate layer in a Thin Channel Flow Cell (TCFC). Electrochemical techniques were used to measure the corrosion rate and corrosion potential on the surface of steel API X65 exposed to aqueous solution of 1 wt.% NaCl purged with CO2 at 2 atm, pH 6.6 and 80°C in turbulent flow conditions. The surfaces and cross sections of the samples were characterized by means of Scanning Electron Microscopy (SEM) and Energy-Dispersive X-ray (EDS) analysis. The results confirm the nucleation and growth of iron carbonate layer: the extension of supersaturation of the solution and the corrosion rate have decreased, and the corrosion potential has increased. The surface analysis showed dense and uniform FeCO3 layer with c.a. 20 µm thick after 120 hours in turbulent flow conditions.

Avaliação da Técnica de Voltametria Linear para Determinação Quantitativa de Fase Sigma no Aço Inoxidável Duplex UNS S31803

Precipitation of intermetallic phases in duplex stainless steels constitute a problem regarding the use of such materials in certain temperature ranges, in this way, are necessary methods to quantify, non-destructively, the presence of microstructural changes due to thermal contribution. In this work, electrochemical tests of linear voltammetry, tensile and Vickers hardness were performed in duplex stainless steel UNS S31803 for evaluation of the intermetallic sigma phase presence in the microstructure of the material. Samples of this steel were isothermally aged at 870 °C for times up to 3600 seconds to induce the precipitation of different grades of this phase. Linear voltametry tests were conducted in 5% KOH electrolyte solution in an electrochemical cell 3.3.10-6 m2, with a reference electrode of the type Saturated Calomel and auxiliary electrode of platinum wire. The results of this technique showed sensitivity to detect sigma phase content greater than 1% in the material enabling its application as a Non-Destructive Testing (NDT).

Mechanical Properties of ASTM A283 Carbon Steel Subjected to the Sulphidation Process

This work presents a survey of the mechanical properties (hardness and modulus of elasticity), tribology (friction coefficient and wear rate), and metallography analysis of the ASTM A283 carbon steel subjected to the sulphidation process. The samples were submitted to the sulphidation process at an atmosphere with 0.2 % H2S (hydrogen sulphide) and 98.8 % H2 (hydrogen gas) for different time (5,10, 20, 60, and 120 min)at 300°C. After exposure to sulphidation environment the growth kinetics was analyzed. The results obtained with the sulphidation process indicate that the ASTM A283 carbon steel follows a parabolic law with a equilibrium constant in terms of pressure Kp = 1.47· × 10−12 g2 cm−4 s−1 for the material analyzed. The experimental results for the hardness and surface modulus of the samples show an increase in the values for the sulphide sample for 120 min.