Harshit Porwal

Solvent-exfoliated graphene at extremely high concentration.

We describe three related methods to disperse graphene in solvents with concentrations from 2 to 63 mg/mL. Simply sonicating graphite in N-methyl-2-pyrrolidinone, followed by centrifugation, gives dispersed graphene at concentrations of up to 2 mg/mL. Filtration of a sonicated but uncentrifuged dispersion gives a partially exfoliated powder that can be redispersed at concentrations of up to 20 mg/mL. However, this process can be significantly improved by removing any unexfolaited graphite from the starting dispersion by centrifugation. The centrifuged dispersion can be filtered to give a powder of exfoliated few-layer graphene. This powder can be redispersed at concentrations of at least 63 mg/mL. The dispersed flakes are ~1 μm long and ~3 to 4 layers thick on average. Although some sedimentation occurs, ~26-28 mg/mL of the dispersed graphene appears to be indefinitely stable.

Review of graphene–ceramic matrix composites

Abstract Graphene has remarkable mechanical properties, which makes it potentially a good reinforcement in ceramic composites. It also has unique electrical and thermal properties, which makes it an attractive filler for producing multifunctional ceramics for a wide range of applications. In the past few years, relatively little attention has been focused on graphene ceramic matrix composites (GCMC) in comparison to polymer composites. This review gives a comprehensive overview on the state of the art of GCMC, including materials synthesis, densification and characterisation. The published literature allows us to define the critical steps for processing GCMC, and identify its influence on the multifunctional and mechanical properties of the composites. Finally, the potential future applications and current research trends in GCMC are presented.

Improved Adhesive Strength and Toughness of Polyvinyl Acetate Glue on Addition of Small Quantities of Graphene

We have prepared composites of polyvinyl acetate (PVAc) reinforced with solution exfoliated graphene. We observe a 50% increase in stiffness and a 100% increase in tensile strength on addition of 0.1 vol % graphene compared to the pristine polymer. As PVAc is commonly used commercially as a glue, we have tested such composites as adhesives. The adhesive strength and toughness of the composites were up to 4 and 7 times higher, respectively, than the pristine polymer.

Toughened and machinable glass matrix composites reinforced with graphene and graphene-oxide nano platelets

Abstract The processing conditions for preparing well dispersed silica–graphene nanoplatelets and silica–graphene oxide nanoplatelets (GONP) composites were optimized using powder and colloidal processing routes. Fully dense silica–GONP composites with up to 2.5 vol% loading were consolidated using spark plasma sintering. The GONP aligned perpendicularly to the applied pressure during sintering. The fracture toughness of the composites increased linearly with increasing concentration of GONP and reached a value of ∼0.9 MPa m1/2 for 2.5 vol% loading. Various toughening mechanisms including GONP necking, GONP pull-out, crack bridging, crack deflection and crack branching were observed. GONP decreased the hardness and brittleness index (BI) of the composites by ∼30 and ∼50% respectively. The decrease in BI makes silica–GONP composites machinable compared to pure silica. When compared to silica–Carbon nanotube composites, silica–GONP composites show better process-ability and enhanced mechanical properties.

In Situ Exfoliation of Graphene in Epoxy Resins: A Facile Strategy to Efficient and Large Scale Graphene Nanocomposites

Any industrial application aiming at exploiting the exceptional properties of graphene in composites or coatings is currently limited by finding viable production methods for large volumes of good quality and high aspect ratio graphene, few layer graphene (FLG) or graphite nanoplatelets (GNP). Final properties of the resulting composites are inherently related to those of the initial graphitic nanoparticles, which typically depend on time-consuming, resource-demanding and/or low yield liquid exfoliation processes. In addition, efficient dispersion of these nanofillers in polymer matrices, and their interaction, is of paramount importance. Here we show that it is possible to produce graphene/epoxy nanocomposites in situ and with high conversion of graphite to FLG/GNP through the process of three-roll milling (TRM), without the need of any additives, solvents, compatibilisers or chemical treatments. This readily scalable production method allows for more than 5 wt % of natural graphite (NG) to be directly exfoliated into FLG/GNP and dispersed in an epoxy resin. The in situ exfoliated graphitic nanoplatelets, with average aspect ratios of 300-1000 and thicknesses of 5-17 nm, were demonstrated to conferee exceptional enhancements in mechanical and electrical properties to the epoxy resin. The above conclusions are discussed and interpreted in terms of simple analytical models.

Novel Preparation, Microstructure, and Properties of Polyacrylonitrile-Based Carbon Nanofiber–Graphene Nanoplatelet Materials

Polyacrylonitrile (PAN) fibers containing various concentrations of graphene nanoplatelets (GNPs) were prepared by pressurized gyration, and carbon nanofibers (CNFs) were obtained after subsequent heat treatment and spark plasma sintering (SPS). The influence of processing parameters such as rotational speed, working pressure, carbonization, and SPS temperature on the diameter of the nanofibers has been studied. Furthermore, the thermal properties, morphologies, and crystallization properties of the CNFs have been investigated by using thermogravimetry, scanning and transmission electron microscopy, and Raman spectroscopy. Also, the electrical conductivity and the mechanical properties of these samples have been studied. The results suggest that the gyration conditions and the loading concentration of the GNPs significantly modified the properties of the nanofibers.

Enhanced Thermal and Electrical Properties of Polystyrene-Graphene Nanofibers via Electrospinning

Polystyrene- PS- graphene nanoplatelets GNP 0.1, 1, and 10 wt.% nanofibers were successfully produced via electrospining of dimethyformamide- DMF- stabilized GNP and PS solutions. Morphological analysis of the composite nanofibers confirmed uniform fiber formation and good GNP dispersion/distribution within the PS matrix. The good physical properties of GNP produced by liquid exfoliation were transferred to the PS nanofibers. GNP modified PS nanofibers showed a 6-fold increase in the thermal conductivity and an increase of 7-8 orders of magnitude in electrical conductivity of the nanofibers at 10 wt.% GNP loading.

Scratch behaviour of graphene alumina nanocomposites

The scratch resistance behaviour of alumina-graphene nanoplatelet (GNP) (0.5, 2 and 5 vol.-%) composites was investigated using a Rockwell indenter with normal applied loads ranging from 1 to 200 N. The alumina-GNP composites behaved differently during scratch testing depending on the normal applied load. The coefficient of friction of the composites did not change much at low normal loads but increased with increasing amount of GNP in the alumina matrix for high normal loads. The addition of GNP contributed to improved scratch resistance of alumina nanocomposites only for low loads below ∼97 N. This correlates with the mechanical properties of the composites. As the applied load increased, the scratch resistance of the GNP composites decreased due to the presence of weakly bonded grain boundaries in the alumina matrix, which enhanced chipping of material.

The effect of graphene–poly(methyl methacrylate) fibres on microbial growth

A novel class of ultra-thin fibres, which affect microbial growth, were explored. The microbial properties of poly(methyl methacrylate) fibres containing 2, 4 and 8 wt% of graphene nanoplatelets (GNPs) were studied. GNPs were dispersed in a polymeric solution and processed using pressurized gyration. Electron microscopy was used to characterize GNP and fibre morphology. Scanning electron microscopy revealed the formation of beaded porous fibres. GNP concentration was found to dictate fibre morphology. As the GNP concentration increased, the average fibre diameter increased from 0.75 to 2.71 µm, while fibre porosity decreased. Gram-negative bacteria Escherichia coli and Pseudomonas aeruginosa were used to investigate the properties of 2, 4 and 8 wt% GNP-loaded fibres. GNP-loaded fibres (0 wt%) were used as the negative control. The fibres were incubated for 24 h with the bacteria; bacterial colony-forming units were enumerated by adopting the colony-counting method. The presence of 2 and 4 wt% GNP-loaded fibres promoted microbial growth, while 8 wt% GNP-loaded fibres showed antimicrobial activity. These results indicate that the minimum inhibitory concentration of GNPs required within a fibre is 8 wt%.

Flash spark plasma sintering of magnesium silicide stannide with improved thermoelectric properties

Spark plasma sintering has become a routine method for the densification of thermoelectric (TE) materials. However, the impacts and details of direct Joule heating within TE materials have not been fully quantified and clarified. Here we investigated the feasibility of flash-sintering (high heating rate Joule heating) magnesium silicide stannide (MSS) using a spark plasma sintering furnace. A Mg2.1Si0.487Sn0.5Sb0.013 (MSS) green compact was sandwiched between two graphite punches without a die. Then a DC pulse voltage was applied between the punches and the current passed completely though the compact, without any of the current bypassing through a graphite die as occurs with a convectional SPS die–punch system. The direct heating was so efficient that a heating rate of ∼1000 °C was achieved and the sample was fully sintered in less than 45 s. Due to the high local Joule heating at the contacts of the particles, the MgO distribution pattern was modified and optimised, which broke the coated passivation layer on the MSS aggregates. The onset densification temperature was 170 to 350 °C lower than that in convectional SPS (750 °C). Importantly, it was possible to produce dense samples in a wide sintering window of ∼6 s, and the flash-sintering was controllable and repeatable. Flash sintering could open a new way for rapid densification of dense nanostructured and/or textured TE materials with low electrical resistivity by optimising the distribution or removal of the surface oxidation of the powder grains.