Heung Seob Kim

The Thermal Analysis of Brake Disc with 3-D Coupled Analysis

As the automobile industry develops, the demand for automobiles that provide more comfortable ride and safety is also increasing. In the conventional braking analysis, frictional heat generation is only related to wheel speed, friction material, and the interface pressure. However, under the dynamic braking conditions, the frictional heat causes the thermo-elastic distortion that leads to more concentrated distribution of contact pressure and hence more and more non-uniform temperature. This paper describes the thermo-elastic instability arising from friction heat generation in braking and proposes the finite element methods to predict the variation of temperature and thermal deformation.

Active Noise Control with the Active Muffler in Automotive Exhaust Systems

This study experimentally demonstrates the use of active muffler attached to the automotive exhaust system to reduce exhaust noise. For improving the signal to noise ratio in the process of estimation of secondary path transfer functions, the on-line algorithm that conventional inverse modeling is combined with adaptive line enhancer is used as the control algorithm. Active muffler is designed that the primary noise and the control sound are propagated as a plane wave in the outlet. Therefore, the error microphone could be placed out of the tail pipe center of a high temperature and the radiation noise to the outside could be reduced in the whole area around the outlet. The control experiment for reducing exhaust noise with active muffler is implemented during run-up at no load. From the experimental results presented, compared with the conventional off-line method, the proposed on-line method is capable to acquire a reduction of exhaust noise above 5 dB in overall sound power level.

A Study on Fatigue Behavior of SM490A Steel under Low Temperature

This paper deals with the fatigue behavior and its statistical properties of SM490A steel at various temperatures, which is utilized in the railway vehicle. For these goals, the tensile ad fatigue tests were performed by using a servo-hydraulic fatigue testing machine at three temperatures: +20°C, -10°C and -40°C. The static strength and fatigue limits of SM490A steel were increased with decreasing of test temperature. The probabilistic properties of fatigue behavior are investigated by means of probabilistic stress-life (P-S-N) curve and they are well in conformance with the experimental results regardless of temperature. Also, based on P-S-N curves, the variation of fatigue life is investigated and as the temperature decreases, the variation of fatigue life increases moderately.

Failure Analysis of Connecting Rod at Big End

The connecting rod is one of the most important parts of an engine system. It fits in between the crosshead and the crankshaft and converts the piston’s reciprocating motion to rotary motion with the crankshaft. The connecting rod is subjected to a complex state of loading. High compressive loads and high tensile loads are due to combustion and connecting rod’s mass of inertia, respectively. This is why the connecting rod is the most stressed part of an engine system. If the engine is operating, connecting rod fails, this could cause a critical situation. Therefore, the connecting rod should be able to withstand tremendous load and transmit a great deal of power smoothly. In general, the failure occurs at the big end of connecting rod. Hence, the connecting rod’s big end corner radius was taken as a design variable. Also, three dimensional finite element analyses were performed. From these results, the stress distribution was estimated and the value of the corner radius was optimized.

Low Frequency Squeal Noise Reduction using Mode Participation Factor in Complex Eigenvalue Analysis

In this study, a complex eigenvalue analysis is implemented to verify the unstable mode of a brake system using ABAQUS software. The component participation factors and component modal participation factors are used to analyze the total contributions from each component and each component mode to a particular unstable system mode. This study shows that the 1.4-kHz unstable system mode comes from mode coupling between the 2nd nodal diametric mode and 3rd lateral axial mode (LAM) in the baseline model. A sensitivity analysis with a linking index is performed to prevent the mode coupling of the component modes. This linking index analysis shows the optimum mass loading position to move away the natural frequency of the 3rd LAM, which contributes to the unstable mode. Finally, a complex eigenvalue analysis is implemented with mass loading in the tie bar position, and no unstable system mode is generated in the low-frequency range (below 2 kHz).

Development of Vehicle Side Collision Avoidance System with Virtual Driving Environments

The latest vehicle yields a superior safety and reduction of driving burden by monitoring the driving state of vehicle and its environment with various sensors. To detect other vehicles and objects of the rear left and right-side blind spot area of driver, provide the information about a existence of objects inside the blind spot, and give a signal to avoid collision, this study proposes the intelligent outside rear-view mirror system. This study proposes SILS system with PreScan and Matlab/Simulink to verify practical applicability of developed BSDS. PreScan yields realistic driving environments and road conditions and vehicle model dynamics and collision warning is controlled by Matlab/Simulink.

The Prediction of Dynamic Fatigue Life of Multi-axial Loaded Structure

The purpose of this paper is to compare with estimation of equivalent fatigue load in time domain and frequency domain and estimate the fatigue life of structure with multi-axial vibration loading. The fatigue analysis with two methods is implemented with various signals like random, sinusoidal signals. Also an equivalent fatigue life estimated by rainflow cycle counting in time domain is compared with results estimated with probability density function of each signal in frequency domain. In case of frequency domain, equivalent fatigue life can estimate through Dirlik`s method with probability density function. And the work proposed in this paper compared the fatigue damage accumulated under uni-axial loading to that induced by multi-axial loading. The comparison is preformed for a simple cantilever beam, which is exposed to vibrations of several directions. For verification of estimation performance of fatigue life, results are compared to those of FEM analysis (ANSYS).

Impact Damage Resistance of Glass/Epoxy Laminates with Embedded Shape Memory Alloy

This paper deals with the damage resistance of glass/epoxy laminates with embedded shape memory alloy (SMA) subjected to low-velocity impact at various temperatures. For this goal, the impact tests were performed by using an instrumented impact-testing machine at three temperatures: +20°C, -10°C and -40°C. And the resultant damages were inspected through the scanning acoustic microscope (SAM). Also, based on the impact force history and the damage configuration, the impact resistance parameters were employed to evaluate damage resistance of laminates with embedded SMA wires. As results, it was found that the damage resistance of glass/epoxy laminates with embedded SMA wires is dependent on the service temperature.

Stress Analysis of Automotive Engine Cover under Static and Vibration Load

Structural analysis of automotive engine cover under vibration excitation is performed by finite element analysis (FEA) in order to identify the critical area of the structure. Assembly load due to the tightening of the bolts as well as the vibration excitation were considered to describe the actual loading condition. Natural frequencies of the system were extracted considering the damping effect of the structure. Dynamic analysis was performed based on the extracted natural frequency of the system. Experimental modal analysis (EMA) and measurement of strains were performed to verify the results of the analysis. Analysis results correlated closely with the experimental results. Analysis and experiments showed that contribution of the assembly load should not be ignored to predict the structural failure of the engine cover.

Impact Damage Behavior of Glass/Epoxy Laminates for Railway Vehicle at Low Temperature

This paper deals with the damage behavior of glass/epoxy composite laminates subjected to low-velocity impact at various temperatures. For this goal, the impact tests were performed by using an instrumented impact-testing machine at three temperatures: +20°C, -10°C and -40°C. And the resultant damages were inspected through the scanning acoustic microscope (SAM). Also, based on the impact force history and the damage configuration of the laminates, the impact resistance parameters were employed to evaluate damage resistance of glass/epoxy laminates. As results, it was found that the temperature changes affect the damage resistance capacity of glass/epoxy laminates.