Hiroshi Mizukami

Improvement fatigue limit of steel containing a small crack‐like surface defect by overload effect

Purpose – Surface defects reduce fatigue strength and may greatly reduce component reliability, particularly in pressure vessel weld regions, springs, and other applications. The fatigue strength of components, and thus their reliability, can be substantially increased by tensile overloading prior to use. The purpose of this paper is to investigate the effect of tensile overload on small cracks by applying a tensile overload to steel plates containing semicircular slits that simulate small surface cracks and by determining the degree of increase in the fatigue strength. The effect of tensile overload on the apparent fatigue threshold stress intensity factor range (ΔKth) was also investigated.Design/methodology/approach – A tensile overload stress of 1,000 or 1,200 MPa was applied once to all test pieces. Then, bending fatigue tests were conducted with a stress ratio R=0.1. The slit region was subjected to applied cyclic tensile stress by four‐point bending throughout the fatigue test. A test specimen to w...