Hisham Hafez

Biochemical methane potential (BMP) of food waste and primary sludge: Influence of inoculum pre-incubation and inoculum source

Biochemical methane potential tests were conducted to evaluate the effect of using a blank versus a pre-incubated inoculum in digestion of primary sludge at different waste to inoculum ratios (S/X). In addition, this study explored the influence of using two different anaerobic inoculum sources on the digestion of food waste: digested sludge from a municipal wastewater treatment plant and from a digester treating the organic fraction of municipal solid wastes. The results revealed that although there was no significant difference in methane yield (on average 114mLCH(4)/g TCOD(sub)) or biodegradability (on average 28.3%) of primary sludge using pre-incubated or non-incubated inocula, the maximum methane production rates using non-incubated inoculum were higher than those using pre-incubated inoculum at all S/X ratios. Moreover, interestingly the inoculum from an anaerobic digester treating municipal wastewater sludge was superior over the inoculum from anaerobic digester treating food waste in digesting food waste.

Comparative assessment of single-stage and two-stage anaerobic digestion for the treatment of thin stillage

A comparative evaluation of single-stage and two-stage anaerobic digestion processes for biomethane and biohydrogen production using thin stillage was performed to assess the impact of separating the acidogenic and methanogenic stages on anaerobic digestion. Thin stillage, the main by-product from ethanol production, was characterized by high total chemical oxygen demand (TCOD) of 122 g/L and total volatile fatty acids (TVFAs) of 12 g/L. A maximum methane yield of 0.33 L CH(4)/gCOD(added) (STP) was achieved in the two-stage process while a single-stage process achieved a maximum yield of only 0.26 L CH(4)/gCOD(added) (STP). The separation of acidification stage increased the TVFAs to TCOD ratio from 10% in the raw thin stillage to 54% due to the conversion of carbohydrates into hydrogen and VFAs. Comparison of the two processes based on energy outcome revealed that an increase of 18.5% in the total energy yield was achieved using two-stage anaerobic digestion.

Hydrogen production from sugar beet juice using an integrated biohydrogen process of dark fermentation and microbial electrolysis cell

An integrated dark fermentation and microbial electrochemical cell (MEC) process was evaluated for hydrogen production from sugar beet juice. Different substrate to inoculum (S/X) ratios were tested for dark fermentation, and the maximum hydrogen yield was 13% of initial COD at the S/X ratio of 2 and 4 for dark fermentation. Hydrogen yield was 12% of initial COD in the MEC using fermentation liquid end products as substrate, and butyrate only accumulated in the MEC. The overall hydrogen production from the integrated biohydrogen process was 25% of initial COD (equivalent to 6 mol H2/mol hexoseadded), and the energy recovery from sugar beet juice was 57% using the combined biohydrogen.

Impact of ultrasonication of hog manure on anaerobic digestability

The efficiency of ultrasonication as a pretreatment method for hog manure prior to anaerobic digestion is evaluated at specific energies of 250-30,000 kJ/kgTS. This study confirmed that COD(solubilisation) from particulates correlated well with the more labor and time intensive degree of disintegration test. The particle size distribution for hog manure was bimodal (0.6-2500 μm), while ultrasonication primarily impacting particles in the 0.6-60 μm range. Hog manure was found to be more amenable to ultrasonication than waste activated sludge, as it took only 3000 kJ/kgTS to cause 15% more solubilization as compared to 25,000 kJ/kgTS for waste activated sludge. Bound protein degradation during sonication was 13.5% at 5000 kJ/kgTS and remained constant thereafter for higher energy input. It was noted that biomass cell rupture occurred at specific energy of 500 kJ/kgTS. An economic evaluation indicated that only a specific energy of 500 kJ/kgTS was economical, with a net energy output valued at

Treatment of thin stillage in a high-rate anaerobic fluidized bed bioreactor (AFBR)

4.1/ton of dry solids, due to a 28% increase in methane production.

Impact of organic loading rate on biohydrogen production in an up-flow anaerobic packed bed reactor (UAnPBR)

The primary objective of this work was to investigate the treatability of thin stillage as a by-product of bioethanol production plants using an anaerobic fluidized bed bioreactor (AFBR) employing zeolite with average diameter of (d(m)) of 425-610 μm and specific surface area (SSA) of 26.5m(2)/g as the carrier media. Despite the very high strength of thin stillage with chemical oxygen demand of 130,000 mg TCOD/L and suspended solids of 47,000 mg TSS/L, the AFBR showed up to 88% TCOD and 78% TSS removal at very high organic and solids loading rates (OLR and SLR) of 29 kg COD/m(3)d and 10.5 kg TSS/m(3)d respectively and hydraulic retention time (HRT) of 3.5 days. Methane production rates of up to 160 L/d at the steady state equivalent to 40 L(CH4)/L(thin stillage)d and biogas production rate per reactor volume of 15.8L(gas)/L(reactor)d were achieved.

Impact of volatile fatty acids on microbial electrolysis cell performance.

This study assesses the impact of organic loading rate on biohydrogen production from glucose in an up-flow anaerobic packed bed reactor (UAnPBR). Two mesophilic UAPBRs (UAnPBR1 and 2) were tested at organic loading rates (OLRs) ranging from 6.5 to 51.4 g COD L(-1)d(-1). To overcome biomass washout, design modifications were made in the UAnPBR2 to include a settling zone to capture the detached biomass. The design modifications in UAnPBR2 increased the average hydrogen yield from 0.98 to 2.0 mol-H2 mol(-1)-glucose at an OLR of 25.7 g COD L(-1)d(-1). Although, a maximum hydrogen production rate of 23.4 ± 0.9 L H2 L(-1)d(-1) was achieved in the UAnPBR2 at an OLR of 51.4 g COD L(-1)d(-1), the hydrogen yield dropped by 50% to around 1 mol-H2 mol(-1)-glucose. The microbiological analysis (PCR/DGGE) showed that the biohydrogen production was due to the presence of the hydrogen and volatile acid producers such as Clostridium beijerinckii, Clostridium butyricum, Megasphaera elsdenii and Propionispira arboris.

The impact of furfural concentrations and substrate-to-biomass ratios on biological hydrogen production from synthetic lignocellulosic hydrolysate using mesophilic anaerobic digester sludge

This study investigated the performance of microbial electrolysis cells (MECs) fed with three common fermentation products: acetate, butyrate, and propionate. Each substrate was fed to the reactor for three consecutive-batch cycles. The results showed high current densities for acetate, but low current densities for butyrate and propionate (maximum values were 6.0 ± 0.28, 2.5 ± 0.06, 1.6 ± 0.14 A/m(2), respectively). Acetate also showed a higher coulombic efficiency of 87 ± 5.7% compared to 72 ± 2.0 and 51 ± 6.4% for butyrate and propionate, respectively. This paper also revealed that acetate could be easily oxidized by anode respiring bacteria in MEC, while butyrate and propionate could not be oxidized to the same degree. The utilization rate of the substrates in MEC followed the order: acetate > butyrate > propionate. The ratio of suspended biomass to attached biomass was approximately 1:4 for all the three substrates.

Comparative modeling of biological nutrient removal from landfill leachate using a circulating fluidized bed bioreactor (CFBBR)

This study evaluated the impact of furfural (a furan derivative) on hydrogen production rates and yields at initial substrate-to-microorganism ratios (S°/X°) of 4, 2, 1, and 0.5gCOD/gVSS and furfural concentrations of 4, 2, 1, and 0.5g/L. Fermentation studies were carried out in batches using synthetic lignocellulosic hydrolysate as substrate and mesophilic anaerobic digester sludge as seed. Contrary to other literature studies where furfural was inhibitory, this study showed that furfural concentrations of up to 1g/L enhanced hydrogen production with yields as high as 19% from the control (batch without furfural). Plots of hydrogen yields against gfurfural/gsugars and hydrogen yields versus gfurfural/gbiomass showed negative linear correlation indicating that these parameters influence biohydrogen production. Regression analysis indicated that gfurfural/gsugarsinitial exerted a greater effect on the degree of inhibition of hydrogen production than gfurfural/gVSSfinal.

Performance of mesophilic biohydrogen-producing cultures at thermophilic conditions

Steady state operational data from a pilot scale circulating fluidized bed bioreactor (CFBBR) during biological treatment of landfill leachate, at empty bed contact times (EBCTs) of 0.49, and 0.41 d and volumetric nutrients loading rates of 2.2-2.6 kg COD/(m(3)d), 0.7-0.8 kg N/(m(3)d), and 0.014-0.016 kg P/(m(3)d), was used to calibrate and compare developed process models in BioWin(®) and AQUIFAS(®). BioWin(®) and AQUIFAS(®) were both capable of predicting most of the performance parameters such as effluent TKN, NH(4)-N, NO(3)-N, TP, PO(4)-P, TSS, and VSS with an average percentage error (APE) of 0-20%. BioWin(®) underpredicted the effluent BOD and SBOD values for various runs by 80% while AQUIFAS(®) predicted effluent BOD and SBOD with an APE of 50%. Although both calibrated models, confirmed the advantages of the CFBBR technology in treating the leachate of high volumetric loading and low biomass yields due to the long solid retention time (SRT), both BioWin(®) and AQUIFAS(®) predicted the total biomass and SRT of CFBBR based on active biomass only, whereas in the CFBBR runs both active as well as inactive biomass accumulated.