Hoejin Kim

Fabrication and characterization of 3D printed BaTiO3/PVDF nanocomposites:

This paper presents a fabrication process to enhance homogeneous dispersion of BaTiO3 nanoparticles in polyvinylidene fluoride matrix nanocomposites using fused deposition modeling (FDM) 3D printing technique. The nanocomposites integrate the functional property (piezoelectric, pyroelectric, and dielectric) of BaTiO3 with the flexibility and lightweight of polyvinylidene fluoride. Traditionally, the simple yet effective way to fabricate the nanocomposites includes solvent-casting, spin-coating, and hot-embossing. However, these methods have disadvantages such as heterogeneous dispersion of BaTiO3 nanoparticles in polyvinylidene fluoride matrix due to the higher density of BaTiO3 compared with polyvinylidene fluoride and agglomeration during fabrication process. This heterogeneous dispersion could weaken functional and mechanical properties. Herein, fused deposition modeling 3D printing technique was utilized for homogeneous dispersion to alleviate the agglomeration of BaTiO3 in polyvinylidene fluoride through two processes: filament extrusion and 3D printing. In addition, thermal poling was applied to further enhance piezoelectric response of the BaTiO3/polyvinylidene fluoride nanocomposites. It is found that 3D printed BaTiO3/polyvinylidene fluoride nanocomposites exhibit three times higher piezoelectric response than solvent-casted nanocomposites.

A review on quality control in additive manufacturing

The usage of additive manufacturing (AM) technology in industries has reached up to 50 per cent as prototype or end-product. However, for AM products to be directly used as final products, AM product should be produced through advanced quality control process, which has a capability to be able to prove and reach their desire repeatability, reproducibility, reliability and preciseness. Therefore, there is a need to review quality-related research in terms of AM technology and guide AM industry in the future direction of AM development.,This paper overviews research progress regarding the QC in AM technology. The focus of the study is on manufacturing quality issues and needs that are to be developed and optimized, and further suggests ideas and directions toward the quality improvement for future AM technology. This paper is organized as follows. Section 2 starts by conducting a comprehensive review of the literature studies on progress of quality control, issues and challenges regarding quality improvement in seven different AM techniques. Next, Section 3 provides classification of the research findings, and lastly, Section 4 discusses the challenges and future trends.,This paper presents a review on quality control in seven different techniques in AM technology and provides detailed discussions in each quality process stage. Most of the AM techniques have a trend using in-situ sensors and cameras to acquire process data for real-time monitoring and quality analysis. Procedures such as extrusion-based processes (EBP) have further advanced in data analytics and predictive algorithms-based research regarding mechanical properties and optimal printing parameters. Moreover, compared to others, the material jetting progresses technique has advanced in a system integrated with closed-feedback loop, machine vision and image processing to minimize quality issues during printing process.,This paper is limited to reviewing of only seven techniques of AM technology, which includes photopolymer vat processes, material jetting processes, binder jetting processes, extrusion-based processes, powder bed fusion processes, directed energy deposition processes and sheet lamination processes. This paper would impact on the improvement of quality control in AM industries such as industrial, automotive, medical, aerospace and military production.,Additive manufacturing technology, in terms of quality control has yet to be reviewed.

Adsorption of methylene blue and tetracycline onto biomass-based material prepared by sulfuric acid reflux

The adsorptive removal of environmental pollutants is an effective method for the treatment of contaminated water. Thus, the preparation of adsorbents from low-cost, readily available, and renewable resources has garnered immense attention in recent years. In this study, a facile one-step method for the preparation of a high-capacity adsorbent is demonstrated by refluxing pine cones in concentrated sulfuric acid. With sulfuric acid reflux, the pine cones undergone carbonization as well as functionalization with sulfonic acid groups. The adsorbent demonstrated high adsorption capacity for two emerging organic pollutants, methylene blue (MB) and tetracycline (TC). Different variables such as pH, temperature, contact time, and initial concentration of the pollutants were analyzed and showed that the adsorption capacity for MB increased in a basic pH and vice versa for TC. Also, the elevated temperature favored the adsorption for both MB and TC. The maximum adsorption capacity was found to be 1666.66, and 357.14 mg g−1 for MB and TC, respectively. In comparison to the pristine pine cone, the sulfuric acid treated pine cone demonstrated an extraordinary improvement in the adsorption capacity. The adsorption of MB and TC was performed from the tap water matrix and similar adsorption capacities were found. A packed glass column was also prepared to demonstrate the adsorption of MB from tap water under flow conditions.

Multifunctional SENSING using 3D printed CNTs/BaTiO3/PVDF nanocomposites

This research studied multifunctional sensing capabilities on nanocomposites composed of poly(vinylidene) fluoride (PVDF), BaTiO3 (BT), and multiwall carbon nanotubes (CNTs) fabricated by fused-deposition modeling 3D printing. To improve the dielectric property within BT/PVDF composites, CNTs have been utilized to promote ultrahigh polarization density and local micro-capacitor among BT and polymer matrix. The 3D printing process provides homogeneous dispersion of nanoparticles, alleviating agglomeration of nanoparticles, and reducing micro-crack/voids in matrix which can enhance their dielectric property. In this research, we demonstrated that by utilizing unique advantages of this material combination and a 3D printing technique, sensing capabilities for temperature and strain can be engineered with different content variations of included BT and CNTs. It is observed that the sensing capability for temperature change with respect to a 25–150℃ range can be improved as both BT and CNTs’ inclusions increase and is maximal with 1.7 wt.% CNTs/60 wt.% BT/PVDF nanocomposites, while the sensing capability for strain change in a 0–20% range is maximal with 1 wt.% CNTs/12 wt.% BT/PVDF nanocomposites. In addition, it is found that the best combination for mechanical toughness is 1 wt.% CNTs/12 wt.% BT/PVDF with 24.2 MPa and 579% in ultimate tensile strength and failure strain, respectively. These results show the technique to 3D print multifunctional nanocomposites with temperature and strain sensing capabilities as well as increased mechanical property. Furthermore, this research demonstrated the feasibility for large-scale multifunctional sensor device manufacturing with freedom of design, low-cost, and an accelerated process.

Characterization of Thermal Energy Harvesting Using Pyroelectric Ceramics at Elevated Temperatures

Abstract Energy harvesting has drawn increasing attention due to the fast development of wireless sensors and devices. Most research has been focused on mechanical energy harvesting using piezoelectric ceramics; however, little is known on their experimental capabilities to harvest thermal energy at different temperature ranges and the impact that the temperature range has on the energy conversion efficiency. Majority of piezoelectric ceramics are pyroelectric in nature thus enabling them to couple energy between thermal and electrical domains. This paper demonstrates the use of Lithium Niobate (LNB) as a thermal energy harvesting device for high temperature applications. A custom testing setup was developed to test the LNB sample temperatures up to 225 °C. Pyroelectric coefficient of the material was characterized at different temperature ranges. Pyroelectric coefficient was found to increase with temperature, with a maximum value of −196 μC·m−2 °C−1. Power output of the sample was also characterized in different temperature ranges. A maximum value of over 20.5 μW was found when cycling the sample between 75 °C and 100 °C. Meanwhile, a maximum value of 14.8 μW was found in the 125 °C to 150 °C range. Finally, a peak value of 255 nW was found when cycling the sample in the 200 °C to 225 °C range.