Hongfu Wang

Analysis of hydration mechanism and microstructure of composite cementitious materials for filling mining

To obtain the compositions and microstructure of hydration products of cementitious material in different hydration ages and its growth law of filling strength, the optimal proportion of composite cementitious material was determined according to the chemical composition of cement clinker which was composed of the Portland cement 32.5R, CSA 42.5 sulphoaluminate cement and two gypsum (CS). The characterization of composite cementitious materials in different hydration ages was conducted by NMR, XRD and SEM techniques. The mechanism of hydration was explored. It is shown that the compressive strength of the test block increases gradually with the increase of hydration age. The microstructure of composite cementitious material can be changed from Al-O octahedron into Al-O tetrahedron in the hydration process. The hydrated alkali alumi niumsilicate formed with Si-O tetrahedron and Al-O tetrahedron. The degree of polymerization of Si-O tetrahedron gradually increased, and the structural strength of cementitious materials continued to increase. The diffraction peak of clinker minerals gradually decreased with the extension of hydration age. The CaSO4 completely hydrated to produce Aft during hydration which resulted in high early strength of cementitious material. The early hydration product of composite cementitious materials was Aft with a needle bar structure. The main middle and last hydration products were CSH gel and CH gel with dense prismatic shape. The microscopic pore of composite cementitious material gradually decreased and improved the later strength of filling block. The strong support was provided for mined-out area.

Composition variation of borax salt during the process of vanadizing by thermal diffusion

Vanadium pentoxide, borax, boron carbide and sodium fl uoride were used to grow vanadium carbide coating on surface of Cr12 steel at 950 °C by TD process. The coating of vanadium carbide (VC) extended the serve-life period of Cr12 steel as punching die. Kinetics of vanadium carbide coating growth was brought forward and verified by comparison of the mathematical model with the experimental results. The thickness of coating was illustrated by SEM. The chemical constituent of coating and remnants were tested by X-ray diffraction (XRD) and X-ray energy dispersive spectroscopy (EDS). To increase the thickness, rare earth silicon powder (FeSiRe23) was added to the borax salt bath. The analysis of XRD revealed that FeSiRe23 increased the depth of vanadium car-bide coating as reducing agent and catalysis.

Forming mechanism and morphology of CaSO4 · H2O by SEM-EDS and ICP

To promote the development of 3D printing materials, gypsum powders used in 3D printing were analyzed in detail through SEM-EDS and ICP. The forming mechanism and morphology of CaSO4• χH2O powders were analyzed and confirmed. Furthermore, the printing mechanism of gypsum powders was analyzed and discussed. According to the results of SME-EDS analysis and ICP detection, the factors affecting the forming accuracy, strength, surface quality and reliability of CaSO4• χH2O crystal were found in this paper. Adding a variety of additives to change the performance of calcium sulfate would be the further research.

Failure analysis of WC-3.5wt%Co cemented carbides in mining Applications

In order to further understand the wear mechanisms of cemented carbide cutter head of conical pick, six wornout cutter heads were investigated detailedly through scanning electron microscopy (SEM) and energy dispersive spectrometry (EDS). Abrasion wear and tipping were found to be the main wear mechanisms of the worn out cutter heads. Thermal stress and impact load played important roles in the wearing process of cutter heads. The intermixed mineral particles in the worn out areas aggravated the wear on the surface of cemented carbide. The spherical particles and vine-like structures were found to distribute in the wornout areas arbitrarily, and the compositions of which were detected using EDS.

Carbide coating preparation of hot forging die by plasma processing

To meet the performance requirements of hot forging die heat resistant layer, the Ni60-SiC coating, Ni60-Cr3C2 coating, and Ni60-WC coating were prepared using W6Mo5Cr4V2 as substrate material with 30%SiC, 10%Cr3C2, 30%WC powder by means of plasma spraying and plasma spray re-melting and plasma spray welding, respectively. Microstructure of each carbide coating was analyzed, micro-hardness was tested, and mainly thermal parameters of coating were detected. The experimental results show that using plasma spray welding, the performance of 70%Ni60/30%SiC powder is the best, and its micro-hardness can achieved 1100HV, showing good thermal-physical property.

Preparation of Ni60-WC Coating by Plasma Spraying, Plasma Re-melting and Plasma Spray Welding on Surface of Hot Forging Die

In order to produce the hear-resistant inner layer of hot-forging die, the plasma spraying and plasma re-melting and plasma spray welding were adopted. Substrate material was W6Mo5Cr4V2, including 10%, 20%, 30% tungsten carbide (WC) ceramic powder used as coating material to obtain different Nickel-based WC alloys coating. Micro-structure and micro-hardness analysis of the coating layer are conducted, as well as thermophysical properties for the coating layer were measured. The experimental results show that the coating prepared with 70%Ni60, 30%WC powder has the best properties with plasma spray welding, in which the micro-hardness can achieve 900HV, meanwhile it can improve the thermal property of hot-forging die dramatically.

Preparation of Ni60-Cr3C2 coating by plasma spraying, plasma re-melting and plasma spray welding on W6Mo5Cr4V2

In order to prepare heat-resistant inner layer of hot-forging die, plasma spraying, plasma remelting and plasma spray welding were adopted. Cr3C2 coatings of Ni-Based were prepared respectively with 10%, 20% and 30% Cr3C2 powder and W6Mo5Cr4V2 substrate. The coating microstructure analysis, the micro-hardness test, and the measurement of thermal parameters of coating were conducted. The experimental results show that the coating has the better thermo-physical property by using plasma spray welding method with the powder ratio of 90% Ni60 and 10% Cr3C2, and by this way the micro-hardness of coating can achieve 1100 HV.

Mineralogical and active mechanical excitation characteristics of filled fly ash cementitious materials

To reveal the influence of mechanical activation on the performance of fly ash, the microanalysis (the energy spectroscopy, XRD and SEM), the distribution size of particle of fly ash and cement paste intensity of various age for different grinding time were studied. The relationships of the activity and the composition of fly ash, microstructure and the distribution of particle size by mechanical activation of fly ash were obtained. The internal glass beads with activity were released by grinding fly ash for a certain time. The particle specific surface area was improved and the hydration reaction of the interface and the surface active center was increased by grinding. The granularity distributing of fly-ash trended towards optimization. The polar molecules or ions were easier to intrude into the internal cavity of the vitreous body. The active silica and alumina of fly ash were rapidly depolymerized. Each performance index of fly ash was increased before grinding for 20 min. Cement paste intensity of various age increased along with the grinding time, and the early strength increase range was big, but the later period intensity increase range hastened slightly. The internal part of vitreous of fly ash was destroyed if the fly ash continued to be ground and the activity of fly ash was reduced. It is suggested that Guozhuangs fly ash should be ground for 20 min.

Preparation and characterization of high infrared emissivity Mn-doped NCO spinel composites

NiCr2O4 (NCO) spinel composites with different Mn/Ni atomic ratios (Mn/Ni = 0.05, 0.10, 0.15, and 0.20) were synthesized via solid state reaction method. Phase compositions and microstructure of samples were characterized by X-ray diffraction (XRD) and X-ray photoelectron spectroscopy (XPS). The TG-DSC curves showed that the appropriate baking temperature for Mn-doped NCO spinel preparation was approximately 1 320 °C. X-ray diffraction patterns exhibited the formation of NCO spinel with Fd-3m space group. Valence state of the Mn ions was determined from 2p and 3s X-ray photoelectron spectra. Manganese ions were mostly in divalent and trivalent states, and the ratio of Mn2+/Mn3+ was 0.78-0.98. Fourier transform infrared spectroscopy (FTIR) was used to analyze the spectral emissivity of Mn doped NCO spinel. It was revealed that the infrared emissivity of Mn-doped NCO spinel in 1.8-5 μm could be significantly enhanced with increasing content of Mn2+, reaching as high as 0.9398. Mn-doped NCO spinel showed excellent radiation performance and good prospect in high emissivity applications in the temperature range of 800-1 200 °C.

Chemical composition analysis and hardness measurement of the cutting pick

Cutting pick is the main cutting tool in mining engineering. Material composition is the key in determining the properties of cutting tools. The present study carried out chemical composition analysis and hardness tests of all the constituent parts of conical pick. The microstructure of cutter head has been observed and analysed using scanning electron microscopy (SEM) so as to understand the distribution of carbide grains well. Linear intercept method has been applied to calculate WC grain size in cemented carbide. Hardness measurements suggest that the materials used for cutting pick in the work can satisfy the requirement of wear resistance well. Cutter head is WC-Co cemented carbide that has good combination of high hardness and toughness. Fe-based surfacing layer is quite qualified as the protective layer for cutting pick due to its higher hardness as well as higher wear resistance relative to that of pick matrix.