Huayu Zhao

Effect of the Bond Coating Surface Morphology on Ceramic Splat Construction

In this work, yttria-stabilized zirconia splats deposited onto different bond coatings were characterized. The influence of both substrate topography and temperature on splat morphologies was investigated. The substrate surface was described using a method characterized by multi-level roughness. On non-heated substrate, the peak-valley structure in scale of micrometer contributed to the formation of crater-like holes on splats. The amount of such holes was reduced with the increase of substrate temperature. It was also observed that on micro-smooth surface, island-like fragments in the center of splat would warp and their edges could be detached from the underlying substrate, especially when the substrate was heated. The obtained results reveal that the influence of substrate pre-heating on the splat formation is realized via thinning the air film near substrate surface.

High temperature oxidation and its induced coercivity loss of a 2:17 type SmCo-based magnet

Oxidation has been explained as one possibility for unacceptable and irreversible coercivity loss of 2:17 type SmCo-based magnets at high temperatures over 550 °C, but the question for how oxidation affects coercivity in the magnet has not been fundamentally answered. In this work, oxidation and its induced degradation of the magnetic phases of a Sm(CobalFe0.22Cu0.08Zr0.02)7.5 magnet in air at 600 °C have been investigated by using transmission electron microscopy and correlated with the demagnetization curves measured. It shows that the coercivity loss, which is significantly increased with oxidation time, is small and independent of time in the magnet unaffected by oxidation. The reason lies in that the 2:17 cell and 1:5 cell boundary, although they have been completely disintegrated in the oxidized part by external oxidation of Co, Fe, and Cu and internal oxidation of Sm, remains in the unoxidized part except that 1:5 boundary close to the oxidized part is decreased in thickness and Cu content.

Evolution of Residual Stresses in PS-PVD Thermal Barrier Coatings on Thermal Cycling

Plasma spray-physical vapor deposition (PS-PVD) is an advanced technique to fabricate quasi-columnar structured thermal barrier coatings (TBCs) with excellent thermal cyclic lifetime. In this study, PS-PVD TBCs were investigated via burner rig test. The residual stresses in both of the topcoat layer and the thermally grown oxide (TGO) scale were measured non-destructively using Raman spectroscopy and Cr3+ photoluminescence piezo-spectroscopy, respectively. Evolution of the microstructures and distribution of residual stresses in such kind structured TBCs before and after thermal cycling test were investigated. The accumulated tensile stress in the as-sprayed ceramic topcoat changed to compressive state after 100 cycles and then gradually increased. In addition, the mapping compressive stresses in the TGO measured through the ceramic topcoat surface decreased rapidly and then essentially maintained at a relatively stable state with further testing. Moreover, the pre-heating of the bondcoat could significantly affect the stress distribution in the TGO, in contrast, no obviously influence on the stresses in the YSZ topcoat.