Hugo Marcelo Veit

Printed wiring boards for mobile phones: Characterization and recycling of copper

The popularization of mobile phones, combined with a technological evolution, means a large number of scrap and obsolete equipment are discarded every year, thereby causing economic losses and environmental pollution. In the present study, the printed wiring boards scrap of mobile phones were characterized in order to recycle some of the device components, using techniques of mechanical processing, hydrometallurgy and electrometallurgy. The use of the techniques of mechanical processing (milling, particle size classification, magnetic and electrostatic separation) was an efficient alternative to obtain a concentrated fraction (mainly iron in the magnetic fraction and copper in the conductive fraction) and another fraction containing polymers and ceramics. At the end of mechanical processing, a concentrated fraction of metals could be obtained with an average concentration of 60% copper. This concentrated fraction in metals was dissolved in aqua regia and sent to electrowinning to recover 92% of the dissolved copper. The obtained cathodes have a copper content above 95%, which demonstrates the technical feasibility of recovery of copper using the techniques of mechanical processing, hydrometallurgy and electrometallurgy.

Using mechanical processing in recycling printed wiring boards

AbstracttAs the number of electronic products in use increases, so does the need to dispose of defective and obsolete equipment, including printed circuit boards. The utilization of mechanical processing in recycling this type of waste enables recovery of the metals and allows components to be separated for proper waste disposal. Mechanical processing allows the recovery of 80% of the metals in printed circuit boards, especially copper, which represents approximately 75% of the metallic fraction.

Recycling WEEE: Extraction and concentration of silver from waste crystalline silicon photovoltaic modules.

Photovoltaic modules (or panels) are important power generators with limited lifespans. The modules contain known pollutants and valuable materials such as silicon, silver, copper, aluminum and glass. Thus, recycling such waste is of great importance. To date, there have been few published studies on recycling silver from silicon photovoltaic panels, even though silicon technology represents the majority of the photovoltaic market. In this study, the extraction of silver from waste modules is justified and evaluated. It is shown that the silver content in crystalline silicon photovoltaic modules reaches 600g/t. Moreover, two methods to concentrate silver from waste modules were studied, and the use of pyrolysis was evaluated. In the first method, the modules were milled, sieved and leached in 64% nitric acid solution with 99% sodium chloride; the silver concentration yield was 94%. In the second method, photovoltaic modules were milled, sieved, subjected to pyrolysis at 500°C and leached in 64% nitric acid solution with 99% sodium chloride; the silver concentration yield was 92%. The first method is preferred as it consumes less energy and presents a higher yield of silver. This study shows that the use of pyrolysis does not assist in the extraction of silver, as the yield was similar for both methods with and without pyrolysis.

Characterization and recovery of polymers from mobile phone scrap.

Electronic scrap is part of a universally wide range of obsolete, defective, or used materials that need to be disposed of or recycled in an ecologically friendly manner. The present study focused on the polymers present in mobile phone scrap. In mobile phones, polymers are found in frames and in printed circuit boards (PCBs). The frames are mainly made of polymers whereas PCBs use a variety of material (polymers, ceramics, and metals) which makes recycling more difficult. As a first step, mobile phones were collected, separated by manufacturer/model, and weighed, and the principal polymer types identified. The frames and PCBs were processed separately. The metals in PCBs were separated out by an electrostatic separation process. The resulting polymeric material was identified and mixed with the polymers of frames to fabricate the samples. Two types of samples were made: one with polymeric frames, and the other with a mixture of frames and polymeric fraction from the PCBs. Both kinds of sample were fabricated by injection moulding. The samples were evaluated by mechanical tests (tensile, impact, and hardness) to verify the feasibility of recycling the polymers present in mobile phone scrap. The results demonstrated the technical viability of recovering polymers using mechanical processing followed by an injection process.

Electronic Waste Recycling

E-waste contains a variety of valuable materials, such as metals, glass, plastics and other materials . Although recycling processes are usually planned for the metal fractions because of the economical value of this fraction, non-metallic fractions are gaining more attention, since the disposal of such material in landfills, or the burning of plastics can be associated to high environmental contamination . This chapter will discuss the general recycling of material from e-wastes.

Disassembly and characterization of liquid crystal screens

The technology used in the manufacturing of televisions and monitors has been changing in recent years. Monitors with liquid crystal displays (LCD) emerged in the market with the aim of replacing cathode ray tube monitors. As a result, the disposal of this type of product, which is already very high, will increase. Thus, without accurate knowledge of the components and materials present in an LCD monitor, the recycling of materials, such as mercury, thermoplastic polymers, glasses, metals and precious metals amongst others, is not only performed, but allows contamination of soil, water and air with the liberation of toxic compounds present in this type of waste when disposed of improperly. Therefore, the objective of this study was to disassemble and characterize the materials in this type of waste, identify the composition, amount and form to enable, in further work, the development of recycling routes. After various tests and analyses, it was observed that an LCD display can be recycled, provided that precautions are taken. Levels of lead, fluoride and copper are above those permitted by the Brazilian law, characterizing this residue as having a high pollution potential. The materials present in printed circuit boards (base and precious metals)—thermoplastics, such as polyethylene terephthalate, acrylic, acrylonitrile butadiene styrene and polycarbonate and metals, such as steel and aluminum, and a layer of indium (in the internal face of the glass)—are components that make a point in terms of their potential for recycling.

Electronic Waste: Generation and Management

The electronics industry is one of the most important industries in the world. It has grown steadily in recent decades, generates a great number of jobs, promotes technological development and, at the same time, fuels a high demand for raw materials that are considered scarce or rare (e.g. precious metals and rare earths elements).

Photovoltaic solar panels of crystalline silicon: Characterization and separation:

Photovoltaic panels have a limited lifespan and estimates show large amounts of solar modules will be discarded as electronic waste in a near future. In order to retrieve important raw materials, reduce production costs and environmental impacts, recycling such devices is important. Initially, this article investigates which silicon photovoltaic module’s components are recyclable through their characterization using X-ray fluorescence, X-ray diffraction, energy dispersion spectroscopy and atomic absorption spectroscopy. Next, different separation methods are tested to favour further recycling processes. The glass was identified as soda-lime glass, the metallic filaments were identified as tin–lead coated copper, the panel cells were made of silicon and had silver filaments attached to it and the modules’ frames were identified as aluminium, all of which are recyclable. Moreover, three different components segregation methods have been studied. Mechanical milling followed by sieving was able to separate silver from copper while chemical separation using sulphuric acid was able to detach the semiconductor material. A thermo gravimetric analysis was performed to evaluate the use of a pyrolysis step prior to the component’s removal. The analysis showed all polymeric fractions present degrade at 500 °C.

Neodymium as the main feature of permanent magnets from hard disk drives (HDDs)

As a way to manage neodymium-iron-boron (NdFeB) magnets wasted in end-of-life hard disk drives (HDDs), a waste characterization is needed prior to a recycling process. Due to their magnetic properties, NdFeB magnets are essential in technological applications nowadays, thus causing an increase in the industrial demand for rare earth metals. However, these metals have a short supply, since they are difficult to obtain from ores, creating a critical market. In this work, a study of the characterization of sintered neodymium-iron-boron magnets was undertaken by qualitatively and quantitatively uncovering the neodymium recovery potential from this type of electronic waste. From the collection and disassembly of hard disk drives, in which the magnet represents less than 3% of the total weight, an efficient demagnetization process was proceeded at 320°C. Then, the magnet was ground and screened for an X-ray diffraction (XRD) analysis, which showed the Nd2Fe14B tetragonal phase as the dominant constituent of the sample. An analysis was also carried out in a scanning electron microscope (SEM) and an inductively coupled plasma optical emission spectrometer (ICP-OES), where the magnet composition showed 21.5wt% of neodymium and 65.1wt% of iron, among other chemicals. This Nd content is higher than the one found in Nd ores, enhancing the recyclability and the importance of waste management.

Use of gravity separation in metals concentration from printed circuit board scraps

The amount of solid waste generated by all segments of society has increased in past decades. Annually, in Brazil, 96,000 tonnes of electronic scrap are generated from computers. The incorrect disposal of this waste creates environmental damage, generating loss of materials that could be reused and / or recycled, reducing the extraction of recyclable materials to produce new materials. The printed circuit boards (PCB) represent approximately 30% of the electronic waste generated and its recycling is a complex process, but very important for the recovery of metals of high economic value. Industrial processes for the recovery of metals from PCB are based on pyrometallurgy and hydrometallurgy. In both cases, it is possible to carry out a pretreatment that involves the use of mechanical processes. Therefore, for this paper, the concentration of the metallic fraction of PCB through the use of a Mozley concentrator was enabled. The results show that it is possible to obtain significant quantities of metals such as copper (concentration 85%), tin (95%), and silver (98%) in the fractions of interest.