Hyeongkeun Kim

Roll-to-roll production of 30-inch graphene films for transparent electrodes

The outstanding electrical, mechanical and chemical properties of graphene make it attractive for applications in flexible electronics. However, efforts to make transparent conducting films from graphene have been hampered by the lack of efficient methods for the synthesis, transfer and doping of graphene at the scale and quality required for applications. Here, we report the roll-to-roll production and wet-chemical doping of predominantly monolayer 30-inch graphene films grown by chemical vapour deposition onto flexible copper substrates. The films have sheet resistances as low as approximately 125 ohms square(-1) with 97.4% optical transmittance, and exhibit the half-integer quantum Hall effect, indicating their high quality. We further use layer-by-layer stacking to fabricate a doped four-layer film and measure its sheet resistance at values as low as approximately 30 ohms square(-1) at approximately 90% transparency, which is superior to commercial transparent electrodes such as indium tin oxides. Graphene electrodes were incorporated into a fully functional touch-screen panel device capable of withstanding high strain.1 SKKU Advanced Institute of Nanotechnology (SAINT) and Center for Human Interface Nano Technology (HINT), 2 Department of Chemistry, 3 Department of Mechanical Engineering, 4 School of Advanced Materials Science and Engineering, Sungkyunkwan University, Suwon 440-746, Korea. 5 NanoCore & Department of Physics, National University of Singapore, Singapore 117576 & 117542, 6 Digital & IT Solution Division, Samsung Techwin, Seongnam 462-807, Korea, 7 Nanotube Research Center, National Institute of Advanced Industrial Science and Technology (AIST), Tsukuba 305-8565 & Faculty of Science and Engineering, Meijo University, Nagoya 468-8502, Japan.

High-performance graphene-based transparent flexible heaters.

We demonstrate high-performance, flexible, transparent heaters based on large-scale graphene films synthesized by chemical vapor deposition on Cu foils. After multiple transfers and chemical doping processes, the graphene films show sheet resistance as low as ∼43 Ohm/sq with ∼89% optical transmittance, which are ideal as low-voltage transparent heaters. Time-dependent temperature profiles and heat distribution analyses show that the performance of graphene-based heaters is superior to that of conventional transparent heaters based on indium tin oxide. In addition, we confirmed that mechanical strain as high as ∼4% did not substantially affect heater performance. Therefore, graphene-based, flexible, transparent heaters are expected to find uses in a broad range of applications, including automobile defogging/deicing systems and heatable smart windows.

Large-scale graphene micropatterns via self-assembly-mediated process for flexible device application

We report on a method for the large-scale production of graphene micropatterns by a self-assembly mediated process. The evaporation-induced self-assembly technique was engineered to produce highly ordered graphene patterns on flexible substrates in a simplified and scalable manner. The crossed stripe graphene patterns have been produced over a large area with regions consisting of single- and two-layer graphene. Based on these graphene patterns, flexible graphene-based field effect transistors have been fabricated with an ion-gel gate dielectric, which operates at low voltages of < 2 V with a hole and electron mobility of 214 and 106 cm(2)/V·s, respectively. The self-assembly approach described here may pave the way for the nonlithographic production of graphene patterns, which is scalable to large areas and compatible with roll-to-roll system.

Flexible Thermochromic Window Based on Hybridized VO2/Graphene

Large-scale integration of vanadium dioxide (VO2) on mechanically flexible substrates is critical to the realization of flexible smart window films that can respond to environmental temperatures to modulate light transmittance. Until now, the formation of highly crystalline and stoichiometric VO2 on flexible substrate has not been demonstrated due to the high-temperature condition for VO2 growth. Here, we demonstrate a VO2-based thermochromic film with unprecedented mechanical flexibility by employing graphene as a versatile platform for VO2. The graphene effectively functions as an atomically thin, flexible, yet robust support which enables the formation of stoichiometric VO2 crystals with temperature-driven phase transition characteristics. The graphene-supported VO2 was capable of being transferred to a plastic substrate, forming a new type of flexible thermochromic film. The flexible VO2 films were then integrated into the mock-up house, exhibiting its efficient operation to reduce the in-house temperature under infrared irradiation. These results provide important progress for the fabrication of flexible thermochromic films for energy-saving windows.

Reduced Water Vapor Transmission Rate of Graphene Gas Barrier Films for Flexible Organic Field-Effect Transistors

Preventing reactive gas species such as oxygen or water is important to ensure the stability and durability of organic electronics. Although inorganic materials have been predominantly employed as the protective layers, their poor mechanical property has hindered the practical application to flexible electronics. The densely packed hexagonal lattice of carbon atoms in graphene does not allow the transmission of small gas molecules. In addition, its outstanding mechanical flexibility and optical transmittance are expected to be useful to overcome the current mechanical limit of the inorganic materials. In this paper, we reported the measurement of the water vapor transmission rate (WVTR) through the 6-layer 10 × 10 cm(2) large-area graphene films synthesized by chemical vapor deposition (CVD). The WVTR was measured to be as low as 10(-4) g/m(2)·day initially, and stabilized at ∼0.48 g/m(2)·day, which corresponds to 7 times reduction in WVTR compared to bare polymer substrates. We also showed that the graphene-passivated organic field-effect transistors (OFETs) exhibited excellent environmental stability as well as a prolonged lifetime even after 500 bending cycles with strain of 2.3%. We expect that our results would be a good reference showing the graphenes potential as gas barriers for organic electronics.

Enhanced optical response of hybridized VO2/graphene films

Application of graphene as transparent electrodes is an active research area due to its excellent electrical and optical properties. Vanadium dioxide (VO2) is an attractive material since it is a thermochromic material that undergoes a structural phase transition when heat is applied. The phase transition results in the change of electrical and optical characteristics. We report optical characteristics of hybrid materials of graphene and VO2. We observed a 12% improvement in infrared transmittance with VO2 films deposited on graphene sapphire substrates compared to that of bare sapphire substrates. We also found that the phase transition temperature decreases as the number of graphene layers on the substrates increases. In the case of VO2 films on the substrate that was coated with four layers of graphene, the mean phase transition temperature was lowered to ∼56 °C.

A novel approach to use of elastomer for monitoring of pressure using plastic optical fiber

Elastomer has become a material of much interest for use as a deformation element in pressure and force monitoring devices. In the present work, we fabricated and characterized a pressure sensor that uses the polydimethylsiloxane (PDMS) elastomer and the plastic optical fiber (POF). The POF is used to guide light through the 10 mm thick PDMS block and collect the transmitted light and deliver it to the detector. In the force sensor, an applied pressure deforms the PDMS block, increasing the transmissivity of the device. The fabricated pressure sensor shows satisfactory response up to 478 kPa with excellent sensitivity and repeatability. The present pressure sensor is simple to fabricate and can be used for a wide range industrial and automobile applications.

Kinetics of catalyst size dependent carbon nanotube growth by growth interruption studies

The dependence of the growth kinetics of carbon nanotubes (CNTs) on the size of the Fe-catalyst in the H2 assisted atmospheric pressure chemical vapor deposition was studied. A growth interruption method was used to determine the in situ growth rate. The formation of a compact scale contaminant layer around the catalyst hinders the diffusion of the reactant species required to grow the CNTs. The high temperature metal oxidation behavior observed using parabolic curve fitting was attributed to the size dependent catalyst activity. The parabolic rate constant shows linear dependence on the catalyst size. Details of the analysis are presented.

Effect of cooling condition on chemical vapor deposition synthesis of graphene on copper catalyst.

Here, we show that chemical vapor deposition growth of graphene on copper foil is strongly affected by the cooling conditions. Variation of cooling conditions such as cooling rate and hydrocarbon concentration in the cooling step has yielded graphene islands with different sizes, density of nuclei, and growth rates. The nucleation site density on Cu substrate is greatly reduced when the fast cooling condition was applied, while continuing methane flow during the cooling step also influences the nucleation and growth rate. Raman spectra indicate that the graphene synthesized under fast cooling condition and methane flow on cool-down exhibit superior quality of graphene. Further studies suggest that careful control of the cooling rate and CH4 gas flow on the cooling step yield a high quality of graphene.

Flexible electrochromic films based on CVD-graphene electrodes

Graphene synthesized via chemical vapor deposition is a notable candidate for flexible large-area transparent electrodes due to its great physical properties and its 2D activated surface area. Electrochromic devices in optical displays, smart windows, etc are suitable applications for graphene when used as a transparent conductive electrode. In this study, various-layer graphene was synthesized via chemical vapor deposition, and inorganic WO(x) was deposited on the layers, which have advantageous columnar structures and W(6+) and W(4+) oxidation states. The characteristics of graphene and WO(x) were verified using optical transmittance, Raman spectroscopy, x-ray photoelectron spectroscopy and scanning electron microscopy. The optimum transparent conductive electrode condition for controlling graphene layers was investigated based on the optical density and cyclic voltammetry. Electrochromic devices were fabricated using a three-layer graphene electrode, which had the best optical density. The graphene in the flexible electrochromic device demonstrated a potential for replacing ITO in flexible electronics.