Hyung-Jun Chang

Prediction of forming limit in hydro-mechanical deep drawing of steel sheets using ductile fracture criterion

It has been observed that the forming limit curve at fracture (FLCF) of steel sheets, with a relatively higher ductility limit have linear shapes, similar to those of a bulk forming process. In contrast, the FLCF of sheets with a relatively lower ductility limit have rather complex shapes approaching the forming limit curve at neck (FLCN) towards the equi-biaxial strain paths. In this study, the FLCFs of steel sheets were measured and compared with the fracture strains predicted from specific ductile fracture criteria, including a criterion suggested by the authors, which can accurately describe FLCFs with both linear and complex shapes. To predict the forming limit for hydro-mechanical deep drawing of steel sheets, the ductile fracture criteria were integrated into a finite element simulation. The simulation, results based on the criterion suggested by authors accurately predicted the experimetal, fracture limits of steel sheets for the hydro-mechanical deep drawing process.

Analysis of Alligatoring Behavior during Roll Pressing of DRI Powder with Flat Roller and Indentation-Type Roller

A computational model for roll pressing of powder was developed based on an elastoplastic finite element method, and was applied to predict the alligatoring behavior at roll nip during powder compacting process. The yield criterion for powder has been implanted for the simulation of the roll pressing of Direct Reduced Iron powder with both flat roller and indentationtype roller. Calculated results could well explain the experimental observation that the indentationtype roller is more useful to hinder in alligatoring.

Multiscale Modelling of Nanoindentation

Nanoindentation is an interesting technique used to probe the local mechanical properties of a material. Although this test has been widely used and developed over the world during the past few years, it remains a lot of uncertainties regarding the interpretation of nanoindentation data. In this study, we propose to simulate the nanoindentation test of FCC single crystals like Cu or Ni using three numerical models. At the lowest scale, molecular dynamics simulations give details of the nucleation of the first dislocations induced by the indentation. At an intermediate scale, discrete dislocation dynamics simulations are performed to study the evolution of the dislocation microstructure during the loading. Finally, at the upper scale, 3D finite element modelling using crystal plasticity constitutive equations give a continuum description of the indentation induced plasticity. It is shown how the different models are interconnected together.