İbrahim Alp

Adsorption of As(V) from water using Mg–Fe-based hydrotalcite (FeHT)

This paper describes a study of the sorptive removal of arsenate (As(V)) from aqueous solutions by synthetically prepared Mg-Fe-based hydrotalcites (FeHT) as layered double hydroxide (LDH) adsorbents. The synthesis of Fe(3+)-substituted hydrotalcites (FeHT) with the chemical formula [Mg(II)(6)Fe(III)(2)(OH)(16)](2+)[CO(3)xyH(2)O](2-) was achieved by a co-precipitation method. The reaction products were characterized by powder X-ray diffraction analysis. The influences of solution pH, initial arsenate (As(V)) concentration, and sorbent concentration were investigated in multiple kinetic runs. The adsorption rates and isotherms were investigated in batch experiments. The pseudo-first-order and second-order kinetic models were tested and the latter was found to fit better to the experimental data. Langmuir and Freundlich isotherms were used to describe the adsorption data from equilibrium experiments. The results have shown that FeHT has a high arsenate removal efficiency, with the ability to reduce the concentration of arsenate in the aqueous solution from an initial value of 330 microg/l to <10 microg/l (i.e. below the limit value specified by WHO).

Utilization of flotation wastes of copper slag as raw material in cement production

Copper slag wastes, even if treated via processes such as flotation for metal recovery, still contain heavy metals with hazardous properties posing environmental risks for disposal. This study reports the potential use of flotation waste of a copper slag (FWCS) as iron source in the production of Portland cement clinker. The FWCS appears a suitable raw material as iron source containing >59% Fe(2)O(3) mainly in the form of fayalite (Fe(2)SiO(4)) and magnetite (Fe(3)O(4)). The clinker products obtained using the FWCS from the industrial scale trial operations over a 4-month period were characterised for the conformity of its chemical composition and the physico-mechanical performance of the resultant cement products was evaluated. The data collected for the clinker products produced using an iron ore, which is currently used as the cement raw material were also included for comparison. The results have shown that the chemical compositions of all the clinker products including those of FWCS are typical of a Portland cement clinker. The mechanical performance of the standard mortars prepared from the FWCS clinkers were found to be similar to those from the iron ore clinkers with the desired specifications for the industrial cements e.g. CEM I type cements. Furthermore, the leachability tests (TCLP and SPLP) have revealed that the mortar samples obtained from the FWCS clinkers present no environmental problems while the FWCS could act as the potential source of heavy metal contamination. These findings suggest that flotation wastes of copper slag (FWCS) can be readily utilised as cement raw material due to its availability in large quantities at low cost with the further significant benefits for waste management/environmental practices of the FWCS and the reduced production and processing costs for cement raw materials.

Utilization of industrial waste products as pozzolanic material in cemented paste backfill of high sulphide mill tailings.

In this study, the potential use of the industrial waste products including waste glass (WG), fly ash (FA), granulated blast furnace slag (GBFS) and silica fume (SF) as pozzolanic additive for the partial replacement of ordinary Portland cement (OPC) in cemented paste backfill (CPB) of sulphide-rich mill tailings was investigated. The influence of these industrial waste products on the short- and long-term mechanical performance of CPB was demonstrated. The rate of development of strength of CPB samples tended to slow down when the pozzolanic wastes were incorporated or increased in dosage in the binder phase. Severe losses (by 26%) in the strength of CPB samples produced from exclusively OPC occurred after an initial curing period of 56 days. The addition of WG (10-30 wt%) as a partial replacement of OPC was observed to aggravate further the strength losses of CPB samples. GBFS, FA and SF appeared to improve the long-term performance of CPB samples; albeit, only GBFS and SF could be incorporated into the binder phase only at certain levels i.e. up to 20 wt% GBFS and 15wt% SF in order to maintain a threshold strength level of 0.7MPa over 360 days. SEM studies have provided further insight into the microstucture of CPB and confirmed the formation of deleterious gypsum as the expansive phase. These findings have demonstrated that the industrial waste products including GBFS and SF can be suitably used as mineral additives to improve the long-term mechanical performance of CPB produced from sulphide-rich tailings as well as to reduce the binder costs in a CPB plant.

Treatment of cyanide effluents by oxidation and adsorption in batch and column studies

In this study the removal of free cyanide from aqueous solutions by air oxidation and adsorption was investigated. Effects of air and pure oxygen, and catalyst on the rate and extent of the removal of cyanide were studied. It was found that the oxidative removal of cyanide by air/oxygen was very limited although it tended to improve in the presence of pure oxygen and catalyst such as activated carbon (AC) and copper sulphate. In the presence of continuous aeration, the non-oxidative removal of cyanide was correlated with a decrease in pH effected apparently by the transfer of carbon dioxide from air phase into the medium. The removal of cyanide by adsorption on activated carbon, nut shell (NS) and rice husk (RH) was also examined. Adsorption capacity of activated carbon was shown to be significantly enhanced via impregnation of activated carbons with metals such as copper (AC-Cu) and silver (AC-Ag). In the column tests, the breakthrough capacity of adsorbents was found to be in an increasing order of RH

Potential use of pyrite cinders as raw material in cement production: Results of industrial scale trial operations

Pyrite cinders, which are the waste products of sulphuric acid manufacturing plants, contain hazardous heavy metals with potential environmental risks for disposal. In this study, the potential use of pyrite cinders (PyCs) as iron source in the production of Portland cement clinker was demonstrated at the industrial scale. The chemical and mineralogical analyses of the PyC sample used in this study have revealed that it is essentially a suitable raw material for use as iron source since it contains >87% Fe(2)O(3) mainly in the form of hematite (Fe(2)O(3)) and magnetite (Fe(3)O(4)). The samples of the clinkers produced from PyC in the industrial scale trial operation of 6 months were tested for the conformity of their chemical composition and the physico-mechanical performance of the resultant cement products. The data were compared with the clinker products of the iron ore, which is used as the raw material for the production Portland cement clinker in the plant. The chemical compositions of all the clinker products of PyC appeared to conform to those of the iron ore clinker, and hence, a Portland cement clinker. The mechanical performance of the mortars prepared from the PyC clinker was found to be consistent with those of the industrial cements e.g. CEM I type cements. It can be inferred from the leachability tests (TCLP and SPLP) that PyC could be a potential source of heavy metal pollution while the mortar samples obtained from the PyC clinkers present no environmental problems. These findings suggest that the waste pyrite cinders can be readily used as iron source for the production of Portland cement. The availability of PyC in large quantities at low cost provides further significant benefits for the management/environmental practices of these wastes and for the reduction of mining and processing costs of cement raw materials.

Characterization of refractory behaviour of complex gold/silver ore by diagnostic leaching

The amenability of a refractory ore to the extraction of gold and silver by cyanide leaching was investigated. Diagnostic leaching tests were also performed to shed light on the refractory characteristics of ore. The leaching tests show that the extraction of gold and silver is consistently low, i.e. �047% and �019.2%, respectively, over a leaching period of 24 h. Even fine grinding (e.g. �y38 μm) does not improve the recovery of gold and silver. Diagnostic leaching approach provides information into the cause of the refractoriness of the ore. The findings suggest that the refractoriness is induced by the dissemination and encapsulation of the very fine gold and silver particles largely in the carbonates, oxides and sulfides and, to a small extent, with silicates present in the ore matrix. These findings highlight the practical importance of diagnostic leaching for the understanding of the refractory characteristic of such an ore and for the identification of possible pretreatment options to overcome its refractoriness prior to cyanide leaching.

Effect of natural pozzolans as mineral admixture on the performance of cemented-paste backfill of sulphide-rich tailings

This paper presents the effect of the natural pozzolans as mineral additives on the short- and long-term strength and stability performance of cemented paste backfill (CPB) samples. Prior to their use in CPB studies, the natural pozzolans — the volcanic tuffs (Akkus Trass [AT] and Fatsa Trass [FT]) and pumice (KP) — were tested for their pozzolanic characteristics. These tests revealed that the pozzolanic activity of the natural pozzolans is closely inter-related with their content of reactive silica and, accordingly, KP has the highest pozzolanic activity. The addition, or increasing the amount, of natural pozzolans in the binder phase resulted in a slower rate of strength development of CPB samples. The deterioration in stability of CPB samples prepared from Portland cement (PC) alone (i.e. a strength loss of 24.6%) occurred following 56 days. The replacement of PC with FT and AT led to even higher losses in strength. However, the addition of KP (up to 30 wt%) mitigated, to a certain extent, long-term strength and stability problems with the losses in strength of CPB samples consistently lower than 20%. It can be inferred that the performance of the natural pozzolans as a mineral additive in CPB is dependent intimately on their pozzolanic characteristics.

Adsorption of As(V) from water using nanomagnetite.

This paper describes a study of the removal of arsenate [As(V)] from aqueous solutions by adsorption on commercial nanomagnetite (NM). The influences of pH, initial arsenate [As(V)] concentration, and adsorbent concentration were investigated in multiple kinetic runs. The adsorption kinetics and isotherms were investigated in batch experiments. The experimental data were determined to be best described by the pseudosecond-order kinetic model. Langmuir and Freundlich isotherms were used to fit the adsorption data from equilibrium experiments. The findings have revealed that NM has high removal efficiency for arsenate, with its capacity to reduce an initial level of 300 to <5-μg/L As(V), i.e., below the limit (10-μg/L As) set for potable water by the World Health Organization.

Effect of salinity and acidity on bioleaching activity of mesophilic and extremely thermophilic bacteria

Abstract The effects of bacterial strain, salinity and pH on the bioleaching of a complex ore using mesophilic and extremely thermophilic bacteria were investigated and the statistical analysis of the results was performed using ERGUNs test. The extreme thermophiles were shown to display superior kinetics of dissolution of zinc compared with the mesophiles as confirmed by the statistical analysis. Bioleaching performance of the extreme thermophiles is found to improve in response to the increase in acidity (pH from 2.0 to 1.0) whilst the activity of the mesophiles is adversely affected by decreasing pH. Statistical analysis of the bioleaching data indicates that the effect of pH is insignificant in the range of pH 1.0-1.2 for the extreme thermophiles and pH 1.4-2.0 for the mesophiles. Salinity is shown to have a suppressing effect on the mesophiles. However, the extreme thermophiles appear to be halophilic in character as they could operate efficiently under saline conditions (1%-4%Cl− (w/v)).

Improvement of Silver Extraction by Ultrafine Grinding Prior to Cyanide Leaching of the Plant Tailings of a Refractory Silver Ore

Ultrafine grinding (UFG) was proposed as a pretreatment method prior to cyanide leaching of old plant tailings of a refractory silver ore. Direct cyanidation of the as-received tailings (d80: 100 µm) led to a low silver extraction of only ≤43% over 24 h. A size-based diagnostic study has demonstrated that the refractoriness of the tailings is essentially physical in character. Therefore, effects of particle size/UFG (d99: 5–75 µm), concentrations of NaCN (0.75–2.25 g/L) and Pb(NO3)2 (0–500 g/t) on the extraction of silver were investigated using a Box–Behnken design. The statistical analysis of the experimental data (%Ag extraction at 1 h) revealed that particle size/UFG was the most significant parameter for the extraction of silver, which was substantially improved after UFG. A positive effect of increasing the concentration of NaCN was also observed particularly at finer particle sizes while the effect of concentration of Pb(NO3)2 was insignificant. Almost complete extraction for silver (i.e., ≥99%) was demonstrated to be possible at even higher concentrations of cyanide (>2.25 g/L NaCN) when using the finest material (d99: 5 µm) over only 1 h of leaching. Albeit, the consumption of cyanide tended to increase with UFG or increasing the initial concentration of cyanide. The findings showed that UFG can be used as a suitable and environmentally sound pretreatment method to improve the extraction of silver from the refractory silver ore tailings. The diagnostic approach adopted in the current study has proved to be a useful analytical tool to determine the amenability of the ore to ultrafine-grinding as a pretreatment process.