Iryna Danyliuk

Degradation of the main gas pipeline material and mechanisms of its fracture

AbstractThe effect of the in-service scattered damage in the pipe wall metal is evaluated, and the effect of hydrogen absorbed by metal on the variation of the structure and mechanical properties of the main gas pipeline after a long-term operation is found. The main regularities in the graded nature of the static deformation process and the effect of hydrogenation on the scattered damage and fracture accumulation are found.

Low temperature impact toughness of the main gas pipeline steel after long-term degradation

The correlation of microstructure, temperature and Charpy V-notch impact properties of a steel 17G1S pipeline steel was investigated in this study. Within the concept of physical mesomechanics, the dynamic failure of specimens is represented as a successive process of the loss of shear stability, which takes place at different structural/scale levels of the material. Characteristic stages are analyzed for various modes of failure, moreover, typical levels of loading and oscillation periods, etc. are determined. Relations between low temperature derived through this test, microstructures and Charpy (V-notch) toughness test results are also discussed in this paper.

Peculiarities of the static and dynamic failure mechanism of long-term exploited gas pipeline steel

Mechanical properties are substantiated, that are the most vulnerable to maintenance material deterioration of under prolonged operating time, accompanied by intense damage. The opposite behavior of relative elongation and contraction indicates the intensity of scattered damage of the operated metal. Reducing the percentage reduction indicates operational metal embrittlement, as a result of strain hardening, which can serve as confirmation of the increase in hardness and microhardness. Fractographic analysis of failure mechanisms of steel 17G1S cut in the length and breadth of the pipe is implemented.

Structural levels of the nucleation and growth of fatigue crack in 17Mn1Si steel pipeline after long-term service

AbstractThe majority of modern gas pipelines in Ukraine, Lithuania and Russia have been operating for more than 30–40 years. The problem of forecasting residual life-time of materials comprising such gas pipelines calls for study of their degradation kinetics as well as requires to determine its relationship with the strain-force loading parameters. The aim of the paper is to study the kinetics of fracture in order to range mechanisms of cyclic deformation of 17Mn1Si steel at nucleation and growth of a fatigue crack. Flat specimens were cut out from a fragment of 17Mn1Si steel pipe after 40 years of service. Microstructures of specimens were examined. In the paper, an attempt was made to apply the combined approach to study of deformation and fracture based on the following research parameters from nonlinear fracture mechanics: physical mesomechanics and numerical fractography.

Structural and mechanical defects of materials of offshore andonshore main gas pipelines after long-term operation

Abstract The study has established the main regularities of a fatigue failure of offshore gas steel pipes installed using S-lay and J-lay methods.We have numerically analyzed the influence of preliminary deformation on the fatigue life of 09Mn2Si steel at different amplitudes of cyclic loading. The results have revealed the regularities of formation and development of a fatigue crack in 17Mn1Si steel after 40 years of underground operation. The quantitative analysis describes the regularities of occurrence and growth of fatigue cracks in the presence of a stress concentration.

Influence of Preliminary Deformation on Micromechanisms of Failure of Offshore Gas Pipeline Material

The S and J - methods of pipe laying tend to increase the brittle fracture component in the material, however, they have practically no effect on the residual life-time of metal under low amplitude cyclic loading (260 MPa). An increase in the stress range up to 320 MPa enhances the negative effect of preloading, which is more pronounced in case of using the S - method of pipe laying as compared to the J - one. Within the high amplitude range (420 MPa) the process of preliminary deformation causes the activation of relaxation processes and longitudinal splitting in the material, giving rise to an abnormal increase in the cyclic life of the plastically deformed material.

Influence of in-service degradation on strain localization in steel of main gas pipelines

General regularities in the failure kinetics of steel of main gas pipelines (17GS) are established using the method of complete stress-strain curves, meanwhile in-service degradation of metals is taken into account. The influence of material degradation on material properties under static tensioning is considered using two independent approaches: the phenomenological model of damage accumulation in metals, and the fractographic analysis method. The accumulation of in-service damage is found to increase a degree of material opening and lead to partial “embrittlement” of the steel matrix due to the microdefects accumulation in the vicinity of metal cracking caused by hydrogenation.