Ítalo Tuler Perrone

FT-Raman and chemometric tools for rapid determination of quality parameters in milk powder: Classification of samples for the presence of lactose and fraud detection by addition of maltodextrin

FT-Raman spectroscopy has been explored as a quick screening method to evaluate the presence of lactose and identify milk powder samples adulterated with maltodextrin (2.5-50% w/w). Raman measurements can easily differentiate samples of milk powder, without the need for sample preparation, while traditional quality control methods, including high performance liquid chromatography, are cumbersome and slow. FT-Raman spectra were obtained from samples of whole lactose and low-lactose milk powder, both without and with addition of maltodextrin. Differences were observed between the spectra involved in identifying samples with low lactose content, as well as adulterated samples. Exploratory data analysis using Raman spectroscopy and multivariate analysis was also developed to classify samples with PCA and PLS-DA. The PLS-DA models obtained allowed to correctly classify all samples. These results demonstrate the utility of FT-Raman spectroscopy in combination with chemometrics to infer about the quality of milk powder.

Recent advances in spray drying relevant to the dairy industry: A comprehensive critical review

ABSTRACT Milk is extremely perishable, and yet it has to be preserved for later consumption. In this view, membrane filtration, vacuum concentration lactose crystallization, homogenization, and spray-drying dehydration are valuable techniques to stabilize most dairy ingredients. Considering the increasing development of dairy trade, there is a need for the dairy industry to improve its understanding of how these concentration and spray-drying processes affect the quality of the resulting dairy powders, so to control it. However, the residence time of the droplet and the powder in the spray dryer is so short that it is very difficult to implement studies on the mechanisms of the structural changes in the protein without fundamental research into the process/product interactions. Moreover, several authors have reported the crucial and specific role of dairy components in the mechanisms of water transfer during drying and rehydration. The aim of this paper is to review the present and recent advances in knowledge and innovations, on the properties of spray-dried dairy products, on the modeling and simulation of water transfer processes (drying and rehydration), and on spray-drying equipment and energy consumption.

Secagem por spray: uma revisão

The goal of the present article was to present the principles of the spray drying process and the recent research findings in milk and dairy products. In order to reach these objectives, the article was divided into six parts: introduction, principles of spray drying, atomization, drying in stages, research findings and conclusion

Technological aspects of lactose-hydrolyzed milk powder

Few reports describe the effect of lactose hydrolysis on the properties of milk powder during production and storage. Hence, the aim of this study was to evaluate the effects of five different levels of enzymatic lactose hydrolysis during the production and storage of milk powder. As the lactose hydrolysis rate increased, adhesion to the drying chamber also increased, due to higher levels of particle agglomeration. Additionally, more brown powder was obtained when the lactose hydrolysis rate was increased, which in turn negatively affected rehydration ability. Using Raman spectroscopy, crystallization of the lactose residues in various samples was assessed over 6weeks of accelerated aging at a room temperature environment with 75.5% of air moisture. Products with 25% or greater lactose hydrolysis showed no signs of crystallization, in contrast to the non-hydrolyzed sample.

Thermodynamic characterization of single-stage spray dryers: Mass and energy balances for milk drying

ABSTRACT Spray drying is an efficient unit operation applied in food drying that demands a high amount of energy compared to vacuum evaporation and membrane filtration. The objective of this work was to present a mathematical model-like basis for the construction of mass and energy balances. For this purpose, two lab-scale single spray dryers in milk drying with different evaporative capacities have been used as example. The values of the absolute humidity, mass and energy losses, energetic specific consumption (ESC), and the efficiency of the process were obtained by calculations developed in this work. The mathematical model was valid for the evaluation of mass and energy losses, and it allowed us to compare the efficiencies of spray dryers with different designs. From this model, it is possible to compare different drying processes and dryers.

Capillary zone electrophoresis for fatty acids with chemometrics for the determination of milk adulteration by whey addition.

Adulteration of milk with whey is difficult to detect because these two have similar physical and chemical characteristics. The traditional methodologies to monitor this fraud are based on the analysis of caseinomacropeptide. The present study proposes a new approach to detect and quantify this fraud using the fatty acid profiles of milk and whey. Fatty acids C14:0, C16:0, C18:0, C18:1, C18:2 and C18:3 were selected by gas chromatography associated with discriminant analysis to differentiate milk and whey, as they are present in quite different amounts. These six fatty acids were quantified within a short time by capillary zone electrophoresis in a set of adulterated milk samples. The correlation coefficient between the true values of whey addition and the experimental values obtained by this technique was 0.973. The technique is thus useful for the evaluation of milk adulteration with whey, contributing to the quality control of milk in the dairy industry.

Lactose hydrolyzed milk powder: Thermodynamic characterization of the drying process

ABSTRACT Industrial production of lactose hydrolyzed milk powder (LHMP) remains challenging. Due to the presence of the monosaccharides glucose and galactose, lactose-free powders tend to suffer stickiness, caking, and browning during drying and storage. We sought to find ideal conditions spray dryer inlet air temperature (θair,in) and concentrated milk flow rate (mCM) for LHMP production. We tested θair,in settings of 115–160°C and mCM of 0.3–1.5 kg · h−1, and also applied mass and energetic balances. LHMP generally exhibited higher mass and energetic losses than the control (milk powder containing lactose), as a consequence of the relatively low dryability of LHMP. For a lab scale spray dryer, the ideal conditions settings for LHMP production were θair,in = 145 ± 2°C and mCM = 1.0 kg · h−1, taking into account the mass yield and energetic cost (kJ · kg−1 of powder) of the process. These ideal conditions are a potential tool for the industrial development of lactose-free dairy powders.

Morphological characterization of pequi extract microencapsulated through spray drying

ABSTRACT This objective of this work was to produce spray-drying microencapsulated carotenoid extracts from pequi pulp using maltodextrin and gum arabic and to evaluate the influence of drying temperature on the physicochemical properties of microencapsulated extracts. Emulsions were spray-dried into powders at 150°C, 170°C, and 190°C. Morphological and physicochemical properties of the obtained product were investigated. The temperature of 190°C was that which best conserved the carotenoids and had the best observed solubility. The microspheres produced by spray drying presented an average size of 20 µm. Neither morphological nor color differences were observed for particles dried at different temperatures.

Study of Thermal Behaviour of Milk Protein Products Using a Chemometric Approach

This study deals with the evaluation of the behavior of viscosity evolution of the Milk Protein Products (MPPs) solutions in different concentrations used in different conditions of thermal processing by means of Rapid Visco Analyzer (RVA). Skimmed milk powder (SMP), whey protein Original Research Article Stephani et al.; BJAST, 7(1): 62-83, 2015; Article no.BJAST.2015.126 63 concentrate (WPC), milk protein concentrate (MPC), whey powder (WP) and demineralized whey powder (DWP) were analyzed; the evaluated solid-liquid ratio solutions were 0.1 g∙g -1 to 0.45 g∙g -1 of dry solids in water (DSW) for the MPC, 0.1 g∙g -1 to 0.4 g∙g -1 of DSW for the WPC and 0.5 g∙g -1 to 0.8 g∙g -1 of DSW for SMP, WP and DWP. Brazilian industrial heat treatment set ups were used, with temperatures ranging from 65°C to 95°C and retention time from 5 to 30 minutes. The results were interpreted according to the viscosities during heating and cooling, being possible to optimize the MPPs different parameters conditions with the interpretations of the viscographic profiles based on the thermal behavior of proteins, especially for the SMP, MPC and WPC. The data showed similarity in viscographic characteristics of the solutions when evaluated at 65°C for 30 minutes, at 85°C for 15 minutes and 95°C for 5 minutes, for the MPC and WPC at 95°C for 5 minutes, all of them for different concentrations of proteins in water.

Influência das condições de operação em spray dryer piloto sobre a umidade e a atividade de água do leite em pó integral

The aim of this study was to determinate the influence of pilot spray dryer settings on moisture and water activity of whole milk powder. In this experiment were applied six treatments and the variables were: the temperature of inlet air, the air flow and the flow rate of product. The treatment with the lowest temperature of the inlet air, air flow and outlet air temperature allowed water activity values higher than 0.200 (0.236) in the whole milk powder. It was not possible standardize the moisture and water activity of the whole milk powder controlling only one attribute of the spray dryer settings