J.B. Bajat

Electrochemical deposition and characterization of ZnCo alloys and corrosion protection by electrodeposited epoxy coating on ZnCo alloy

ZnCo alloys electrochemically deposited on steel under various deposition conditions were investigated. The influence of deposition current density, temperature and composition of deposition solution on the phase structure and corrosion properties of ZnCo alloys were studied. It was found that ZnCo alloy obtained from chloride solution at 5 A dm−2 showed the best corrosion properties, so this alloy was chosen for further examination. Epoxy coating was electrodeposited on steel and steel modified by ZnCo alloy using constant voltage method. The effect of ZnCo alloy on the corrosion behavior of the protective system based on epoxy coating is interpreted in terms of electrochemical and transport properties, as well as of thermal stability.

Corrosion behaviour of epoxy coatings electrodeposited on galvanized steel and steel modified by Zn-Ni alloys

Abstract The electrochemical and transport properties and thermal stability of epoxy coatings electrodeposited on hot-dip galvanized steel and steel modified by Zn–Ni alloys were investigated during exposure to 3% NaCl solution. Zn–Ni alloys were electrodeposited on steel by direct and pulse current. From the time dependence of pore resistance, coating capacitance and relative permittivity of epoxy coating, diffusion coefficient of water through epoxy coating, D (H 2 O) and thermal stability, it was shown that Zn–Ni sublayers significantly improve the corrosion stability of the protective system based on epoxy coating. Almost unchanged values of pore resistance were obtained over the long period of investigated time for epoxy coatings on steel modified by Zn–Ni alloys, indicating the great stability of these protective systems, due to the existence of the inner oxide phase layer and the outer layer consisting of basic salts.

Electrodeposition and characterization of Zn-Ni alloys as sublayers for epoxy coating deposition

The chemical composition and phase structure of Zn–Ni alloys obtained by electrodeposition under various conditions were investigated. The influence of the deposition solution and deposition current density on the composition, phase structure, current efficiency and corrosion properties of Zn–Ni alloys were examined. It was shown that the chemical composition and phase structure affect the anticorrosive properties of Zn–Ni alloys. A Zn–Ni alloy electrodeposited from a chloride solution at 20 mA cm−2 exhibited the best corrosion properties, so this alloy was chosen for further examination. Epoxy coatings were formed by cathodic electrodeposition of an epoxy resin on steel and steel modified with a Zn–Ni alloy. From the time dependence of the pore resistance, coating capacitance and relative permittivity of the epoxy coating, the diffusion coefficient of water through the epoxy coating, D(H2O), and its thermal stability, it was shown that the Zn–Ni sublayer significantly affects the electrochemical and transport properties, as well as the thermal stability of epoxy coatings. On the basis of the experimental results it can be concluded that modification of a steel surface by a Zn–Ni alloy improves the corrosion protection of epoxy coatings.

Electrochemical and sorption characteristics and thermal stability of epoxy coatings electrodeposited on steel modified by Zn-Co alloy

Abstract The corrosion behaviour, transport properties and thermal stability of epoxy coatings electrodeposited on steel and steel modified by Zn–Co alloys were investigated during exposure to 3% NaCl solution. The electrochemical impedance spectroscopy (EIS), gravimetric liquid sorption measurements and thermogravimetric analysis (TGA) were used. Zn–Co alloys were electrodeposited on steel from chloride and sulphate baths, by different current densities. From the time dependence of pore resistance and coating capacitance of epoxy coating, diffusion coefficient of water through epoxy coating and thermal stability it was shown that Zn–Co sublayer obtained from chloride solution significantly improves the corrosion stability of the protective system based on epoxy coating. Almost unchanged values of pore resistance were obtained over the long period of exposure time, indicating the great stability of this protective system, due to the existence of a passive layer consisting of basic salts.

Electrodeposition of Zn–Mn alloys at high current densities from chloride electrolyte

The Zn–Mn alloy electrodeposition on a steel electrode in chloride electrolyte was investigated with the aim of obtaining deposits with as high as possible Mn percent. It was found that the deposition current density and concentration of Mn2+ ion in the chloride electrolyte significantly affect the Mn content in the alloy coating as well as the coating surface morphology. There was a transition from dendritic and spongy to smooth, bright, and amorphous structure of Zn–Mn deposits, when some critical deposition current density was reached, probably due to the metal oxyhydroxide inclusion in the coatings. Several plating additives were tested in order to decrease the hydroxide content and to improve surface appearance of the deposits. The 4-hydroxy-benzaldehyde was found to decrease oxygen and increase Mn percent in the coatings, and to significantly improve their surface morphology.

Corrosion behaviour of thixoformed and heat-treated ZA27 alloys in NaCl solution

Abstract The influence of corrosion on the microstructure of thixoformed and heat-treated ZA27 alloys was investigated. The microstructure of ZA27 alloy was affected by heat treatment. The process of electrochemical corrosion occurs in both ZA27 alloys through the area of η phase. According to the results of immersion test and electrochemical measurements, the corrosion rate of the thixoformed ZA27 alloy is at least 50% lower than that of the thixoformed and thermally processed alloy. This indicates the unfavourable influence of applied heat treatment (T4 regime) on the corrosion resistance of the thixoformed ZA27 alloy.

Protective ability and impedance response of sol–gel reversely transformed ceria conversion coating on aluminium

Ceria coating is formed on Al from the ceria sol prepared exclusively by forced hydrolysis of Ce(NO3)4, in order to test their ability to protect Al from corrosion. The characterization of sol–gel-processed ceria coating and coating/Al assembly brings new issues on Al corrosion and protection caused by unique properties of the sol–gel coating. The corrosion behaviour of bare Al and Al/CeO2 is investigated by the electrochemical impedance spectroscopy (EIS) during the exposure to NaCl aqueous solution. The morphology and composition of the samples are examined by scanning electron microscopy and energy dispersive spectroscopy. EIS data showed greater corrosion resistance of CeO2-coated aluminium in comparison to bare Al at long exposure times. CeO2 coating does not hinder completely the corrosion processes on Al. The Al beneath CeO2 coating is subjected to intrinsic formation of a uniform protective coating/Al interphase, cross-linked by AlO(OH) fibre-like structures. They appear created by corrosive medium from the coating reversely gelled by NaCl solution. As the fibre network is created during exposure, Al becomes better protected than by spontaneous formation of porous passive layer of Al(OH)3 on bare aluminium. Sol–gel ceria coatings thus improve corrosion resistance of aluminium during prolonged exposure to corrosive medium.

The electrochemical deposition of Zn–Mn coating from choline chloride–urea deep eutectic solvent

Electrochemical and microscopic techniques were used for the characterisation of Zn–Mn coatings electrodeposited from choline chloride–urea deep eutectic solvent. Cyclic voltammograms show that there was no discernible Mn reduction peak when only Mn2+ was present in DES solution. The distinct Mn peak developed only upon addition of Zn2+ to the solution, probably due to previous Zn nucleation on the steel substrate. It was found that 22–27 wt-% Mn deposited at current densities of 3–8 mA cm−2, amounts significantly higher than those obtained from aqueous electrolytes. Since higher deposition current densities resulted in the formation of a porous surface consisting of clusters of nodular crystallites, the optimal deposition c.d was determined to be 3 mA cm−2.

Corrosion influence on surface appearance and microstructure of compo cast ZA27/SiCp composites in sodium chloride solution

Abstract The influence of corrosion on the surface appearance and microstructure of particulate ZA27/SiCp composites was examined after 30 d immersion in a sodium chloride solution with the access of atmospheric oxygen. The composites with different contents of SiC micro-particles were synthesized via compo casting. Microstructural studies by means of optical microscopy (OM) and scanning electron microscopy (SEM) showed that corrosion occurred in the composite matrices, preferentially in regions of the η phase, rich in zinc. The corrosion processes did not affect the silicon carbide particles incorporated in the matrix alloy. According to the results of electrochemical polarization measurements, an increase in the content of SiC particles in the composite matrice has led to the lower corrosion resistance in the composites.

Impedance characteristics of aluminum with sol-gel ceria protective coating during the exposure to chloride corrosion agent

Electrochemical impedance characteristics of bare Al and Al with CeO2 coating prepared sol-gel procedure from the ceria sol are investigated. The corrosion behavior is monitored during the exposure to 3 wt. % NaCl aqueous solution. Experimental data are fitted to various equivalent electrical circuits with special attention to inductive features. Equivalent electrical circuits involving inductivity represent impedance response equally well as the ones without inductivity, although the parameter values gained from the former correspond better to the proposed model of physicochemical changes during corrosion of investigated samples.