J. Boscary

Advanced qualification methodology for actively cooled plasma facing components

The address for affiliation 1 is incorrect. The correct address should be Association Euratom-CEA, CEA/DSM/DRFC, F-13108, Saint Paul lez Durance.

Final design of W7-X divertor plasma facing components – tests and thermo-mechanical analysis of baffle prototypes

Abstract The plasma facing components (PFCs) of the W7-X are designed in detail. The current design of the target plates, baffle plates and wall protection is presented which takes into account the requirements of the plasma heating, diagnostic systems and mounting. Prototypes of baffle elements were tested with heat loading to investigate the long term behaviour. The experimental results are compared with finite element calculations of the temperature and stress distributions in the elements. Based on these activities, the fabrication of the W7-X divertor PFCs and the graphite covered wall protection for W7-X can be initiated.

Design and Analysis of Divertor Scraper Elements for the W7-X Stellarator

A set of new water-cooled divertor components is being designed for the Wendelstein 7-X stellarator to protect the edges of the primary plasma facing components during the bootstrap current evolution (~ 40 s). These new components, referred to as scraper elements (SEs), will intercept field lines and associated heat flux that would otherwise overload the main target edges in certain operational scenarios. The SEs are calculated to experience peak heat fluxes ~15-16 MW/m2 and will be constructed from carbon fiber reinforced composite monoblocks of a type that has been qualified for ITER. The heat flux distribution and magnitude is calculated from field line following in a 3-D magnetic field that includes the contribution from plasma currents. The heat flux calculations are coupled with an engineering design in an iterative process to generate SEs that meet the design criteria while reducing the geometric complexity of the elements.

Comparison between Various Thermal Hydraulic Tube Concepts for the ITER Divertor

High heat flux tests on CuCrZr actively water cooled elements were performed with geometric and thermal hydraulic parameters relevant to ITER (International Thermonuclear Experimental Reactor) divertor conditions. Different types of mock-ups with the same width were tested and compared: double smooth tubes (SM2), swirl tubes (ST2; ST4), annular flow tubes (AF1; AF3) and hypervapotron tubes (HV1; HV3). Analyses of tests were done using the CEA method [1;2] first developed by Sandia Laboratory [ 3 ]. Finite Element calculations were used with a set of correlations in order to express the wall heat flux as a fonction of wall temperature in the convective regime as well as in the subcooled boiling regime (this set is now available in the EUPITER code). Maximum wall heat flux was compared with modified TONG-75 correlation. In terms of ICHF (Incident Critical Heat Flux) and for the same thermal hydraulic conditions, results gave this decreasing order: HV1, HV3, ST2, AF1, ST4, AF3, SM2. Versus lineic pumping power, the previous order was slightly changed: HV1, HV3, ST2, ST4, AF1, SM2, AF3. A typical HV1 result is a 38 MW/m 2 ICHF for 135°C local subcooling, 10 m/s water velocity, 3.5 MPa local pressure, 0.3 MPa/m lineic pressure drop and 380 W/m lineic pumping power.

Physical Aspects and Design of the Wendelstein 7-X Divertor

Abstract For the Wendelstein 7-X stellarator, an “open divertor” was chosen as a first step in divertor development for the expected extended magnetic and plasma parameter range. Particularly, the three-dimensional (3-D) geometry of the boundary and the provided stationary operation are challenges for the design. So far, simplified models have been used to specify the geometry of the divertor and the performance of the high-heat-load surfaces. By applying the 3-D codes that are now available, the results concerning local heat load and particle exhaust can have more detailed evaluation and can be confirmed generally. Together with the development of improved high-heat-load components, a significant reduction of the target area in comparison with the previous design is possible. The new specifications will be characterized.

Water-cooled target modules for steady-state operation of the W7-X divertor

The stellarator WENDELSTEIN 7-X (W7-X) includes water-cooled plasma facing components (PFCs) to allow steady-state operation and to provide an efficient particle and power exhaust up to 10 MW for a maximum pulse duration of 30 min. Ten divertor units are arranged along the helical edge of the fivefold periodic plasma column. The three-dimensional shape and positioning of the target surfaces are optimized to address physics issues for a wide range of experimental parameters, which influence the topology of the boundary. The three-dimensional target surfaces are reproduced by a series of consecutive plane target elements as a set of parallel water-cooled elements positioned onto the frameworks of target modules. The design and arrangement of target modules and elements are described.

Divertor concept for the W7-X stellarator and mode of operation

A favourable property of the stellarator concept is the potential of stationary operation within a magnetic configuration maintained by a superconducting coil system. For proof of principle the stellarator Wendelstein 7-X is presently under construction at Greifswald, Germany, and the start of operation is planned for 2007. The magnetic configuration of the confinement is a non-axisymetric three-dimensional configuration with a helix-like magnetic axis and five identical magnetic field periods. As a first-step divertor design, an open divertor structure has been chosen, which benefits from the inherent divertor property of the magnetic configuration. The system will allow an effective particle and energy exhaust for a wide range of plasma and magnetic parameters. Experimental tools, e.g. localized heating, various heating schemas, gas feed and pellet injection, impurity doping and variation of the pumping speed together with appropriate diagnostics are provided. The purpose is to investigate different modes of operation for the divertor system and to evaluate an extended database for further improvement of the divertor. The main heating method will be 140 GHz ECR as a cw heat source of 10 MW. Additional heating schemes are ICRF and NBI.

Modeling and Analysis of the W7-X High Heat-Flux Divertor Scraper Element

The Wendelstein 7-X stellarator experiment is scheduled for the completion of device commissioning and the start of first plasma in 2015. At the completion of the first two operational phases, the inertially cooled test divertor unit will be replaced with an actively cooled high heat-flux divertor, which will enable the device to increase its pulse length to steady-state plasma performance. Plasma simulations show that the evolution of bootstrap current in certain plasma scenarios produce excessive heat fluxes on the edge of the divertor targets. It is proposed to place an additional scraper element in the 10 divertor locations to intercept some of the plasma flux and reduce the heat load on these divertor edge elements. Each scraper element may experience a 500-kW steady-state power load, with localized heat fluxes as high as 20 MW/m2. Computational analysis has been performed to examine the thermal integrity of the scraper element. The peak temperature in the carbon-carbon fiber composite, the total pressure drop in the cooling water, and the increase in water temperature must all be examined to stay within specific design limits. Computational fluid dynamics modeling is performed to examine the flow paths through the multiple monoblock fingers as well as the thermal transfer through the monoblock swirl tube channels.

Wendelstein 7-X high heat flux components

The actively water-cooled In-Vessel Components (IVCs) of the stellarator Wendelstein 7-X consist of the divertor, the first wall protection components, the port liners, each designed for different loading conditions, and the associated pipework, the control coils, the cryo-pump system, the Glow discharge electrodes, and a set of diagnostics. The divertor, designed for high heat fluxes, is a set of 10 target and baffle units arranged along the plasma surface. The design and production of these high heat flux (HHF) components is a challenging task. The divertor target elements, which are based on flat CFC (carbon-carbon fibre composite) tiles bonded via active metal casting onto CuCrZr cooling structures required intensive development and testing to reach a reliable performance; removing, under stationary conditions, 10 MW/m2. Industrially manufactured high quality target elements have been delivered and assessed, and the process of incorporating them into assembly units, so-called modules, has begun. The time scale for the completion of the HHF divertor has been held for the last four years and the final delivery of the HHF divertor is still planned in 2017. In parallel to the realization of the divertor the remaining IVCs have been defined, developed, designed and fabricated and the installation of many of these components has begun. Some of these components can also be expected, for a short period of time, to receive high heat loads approaching those of the divertor. These components will be described, in detail, from conception to realization.

Status of High Heat Flux Components at W7-X

The actively water-cooled in-vessel components (IVCs) of the stellarator Wendelstein 7-X consist of the divertor, the first wall protection components, the port liners, each designed for different loading conditions, and the associated pipework, the control coils, the cryo-pump system, the Glow discharge electrodes, and a set of diagnostics. The divertor, designed for high heat fluxes (HHFs), is a set of 10 target and baffle units arranged along the plasma surface. The design and production of these HHF components is a challenging task. The divertor target elements, which are based on flat carbon-carbon fiber composite tiles bonded via active metal casting onto CuCrZr cooling structures required intensive development and testing to reach a reliable performance; removing, under stationary conditions, 10 MW/m2. Industrially manufactured high quality target elements have been delivered and assessed, and the process of incorporating them into assembly units, so-called modules, has begun. The time scale for the completion of the HHF divertor has been held for the last four years and the final delivery of the HHF divertor is still planned in 2017. In parallel to the realization of the divertor, most of the remaining IVCs have been defined, developed, designed, and fabricated and the installation of many of these components has begun. Some of these components can also be expected, for a short period of time, to receive high heat loads approaching those of the divertor. These components will be described, in detail, from conception to realization.