J. Hunter Mack

Simulating a Homogeneous Charge Compression Ignition engine fuelled with a DEE/EtOH blend

We numerically simulate a Homogeneous Charge Compression Ignition (HCCI) engine fuelled with a blend of ethanol and diethyl ether by means of a stochastic reactor model (SRM). A 1D CFD code is employed to calculate gas flow through the engine, whilst the SRM accounts for combustion and convective heat transfer. The results of our simulations are compared to experimental measurements obtained using a Caterpillar CAT3401 single-cylinder Diesel engine modified for HCCI operation. We consider emissions of CO, CO2 and unburnt hydrocarbons as functions of the crank angle at 50% heat release. In addition, we establish the dependence of ignition timing, combustion duration, and emissions on the mixture ratio of the two fuel components. Good qualitative agreement is found between our computations and the available experimental data. The performed numerical simulations predict that the addition of diethyl ether to ethanol neither spreads out the combustion nor lowers light-off temperatures significantly, both in accordance with experimental observations.

The Effect of the Di-Tertiary Butyl Peroxide (DTBP) additive on HCCI Combustion of Fuel Blends of Ethanol and Diethyl Ether

The influence of the small amounts (1-3%) of the additive di-tertiary butyl peroxide (DTBP) on the combustion event of Homogeneous Charge Compression Ignition (HCCI) engines was investigated using engine experiments, numerical modeling, and carbon-14 isotope tracing. DTBP was added to neat ethanol and diethyl ether (DEE) in ethanol fuel blends for a range of combustion timings and engine loads. The addition of DTBP to the fuel advanced combustion timing in each instance, with the DEE-in-ethanol mixture advancing more than the ethanol alone. A numerical model reproduced the experimental results. Carbon-14 isotope tracing showed that more ethanol burns to completion in DEE-in-ethanol blends with a DTBP additive when compared to results for DEE-in-ethanol without the additive. However, the addition of DTBP did not elongate the heat release in either case. The additive advances combustion timing for both pure ethanol and for DEE-in-ethanol mixtures, but the additive results in more of an advance in timing for the DEE-in-ethanol mixture. This suggests that although there are both thermal and kinetic influences from the addition of DTBP, the thermal effects are more important.

MICROPHONES AND KNOCK SENSORS FOR FEEDBACK CONTROL OF HCCI ENGINES

Homogeneous charge compression ignition (HCCI) engines lack direct in-cylinder mechanisms, such as spark plugs or direct fuel injection, for controlling the combustion timing. Many in- direct methods have been used to control the combustion timing in an HCCI engine. With any indirect method, it is important to have a measure of the combustion timing so the control inputs can be adjusted for the next cycle. In this paper, it is shown that microphones and knock sen- sors can be used to detect combustion in HCCI engines. The out- put from various microphones and a knock sensor on an HCCI engine are measured at light and high loads. The combustion timing data obtained from the sensors are compared to the com- bustion timing data obtained from a piezoelectric cylinder pres- sure transducer. One of these sensors is selected and used for closed-loop control of the combustion timing in a single cylinder HCCI engine.

A Comparison of Three Ion Sensing Circuits in a Homogeneous Charge Compression Ignition Engine

ABSTRACT The use of a spark plug ion sensor to detect combustion timing in a homogeneous charge compression ignition (HCCI) engine is a technique that could alleviate the need for pressure transducers, a more expensive alternative. One disadvantage of this approach is the difficulty in obtaining a strong signal at lower equivalence ratios. This article addresses and compares three ion sensing circuitries, namely a voltage follower, a notch filter circuit that removes the 60-Hz wall noise, and a notch filter whose output is coupled to a custom-built “integrator” circuit. The circuit optimizations are aimed at improving signal strength and reliability. The ion signal present in the combustion chamber is experimentally investigated in a 1.9-L Volkswagen engine, modified for HCCI operation and fueled with gasoline. Experiments are conducted across different intake temperatures, pressures, and equivalence ratios. It was found that the custom-built circuit provided the best ion signal strength and reliability.

Landfill Gas Fueled HCCI Demonstration System

This demonstration system is intended to meet the California Energy Commission’s primary goal of improving California’s electric energy cost/value by providing a low-cost high-efficiency distributed power generation engine that runs on landfill gas. The project team led by Makel Engineering, Inc. includes UC Berkeley, CSU Chico and the Butte County Public Works Department. The team has developed a reliable, multi-cylinder Homogeneous Charge Compression Ignition (HCCI) engine by converting a Caterpillar 3116, 6.6 liter diesel engine to operate in HCCI mode. This engine utilizes a simple and robust thermal control system. Typically, HCCI engines are based on standard diesel engine designs with reduced complexity and cost based on the well known principles of engine dynamics. Coupled to an induction generator, this HCCI genset allows for simplified power grid connection. Testing with this HCCI genset allowed for the development of a control system to maintain optimal the inlet temperature and equivalence ratio. A brake thermal efficiency of 35.0% was achieved while producing less than 10.0 ppm of NOx and 30 kW of electrical power. Less than 5.0 ppm of NOx was recorded with a slightly lower brake thermal efficiency. Tests were conducted with both natural gas and simulated landfill gas as a fuel source. This demonstration system has shown that landfill gas fueled Homogeneous Charge Compression Ignition engine technology is a viable technology for distributed power generation.