Jaap A. Bergwerff

Catalytic activity in individual cracking catalyst particles imaged throughout different life stages by selective staining

Fluid catalytic cracking (FCC) is the major conversion process used in oil refineries to produce valuable hydrocarbons from crude oil fractions. Because the demand for oil-based products is ever increasing, research has been ongoing to improve the performance of FCC catalyst particles, which are complex mixtures of zeolite and binder materials. Unfortunately, there is limited insight into the distribution and activity of individual zeolitic domains at different life stages. Here we introduce a staining method to visualize the structure of zeolite particulates and other FCC components. Brønsted acidity maps have been constructed at the single particle level from fluorescence microscopy images. By applying a statistical methodology to a series of catalysts deactivated via industrial protocols, a correlation is established between Brønsted acidity and cracking activity. The generally applicable method has clear potential for catalyst diagnostics, as it determines intra- and interparticle Brønsted acidity distributions for industrial FCC materials.

Monitoring Transport Phenomena of Paramagnetic Metal‐Ion Complexes Inside Catalyst Bodies with Magnetic Resonance Imaging

An indirect magnetic resonance imaging (MRI) method has been developed to determine in a noninvasive manner the distribution of paramagnetic Co2+ complexes inside Co/Al2O3 catalyst extrudates after impregnation with Co2+/citrate solutions of different pH and citrate concentrations. UV/Vis/NIR microspectroscopic measurements were carried out simultaneously to obtain complementary information on the nature of the Co2+ complexes. In this way, it could be confirmed that the actual distribution of Co2+ inside the extrudates could be derived from the MRI images. By combining these space- and time-resolved techniques, information was obtained on both the strength and the mode of interaction between [Co(H2O)6]2+ and different Co2+ citrate complexes with the Al2O(3) support. Complexation of Co2+ by citrate was found to lead to a stronger interaction of Co with the support surface and formation of an eggshell distribution of Co2+ complexes after impregnation. By addition of free citrate and by changing the pH of the impregnation solution, it was possible to obtain the rather uncommon egg-yolk and egg-white distributions of Co2+ inside the extrudates after impregnation. In other words, by carefully altering the chemical composition and pH of the impregnation solution, the macrodistribution of Co2+ complexes inside catalyst extrudates could be fine-tuned from eggshell over egg white and egg yolk to uniform.

Staining of Fluid‐Catalytic‐Cracking Catalysts: Localising Brønsted Acidity within a Single Catalyst Particle

A time-resolved in situ micro-spectroscopic approach has been used to investigate the Brønsted acidic properties of fluid-catalytic-cracking (FCC) catalysts at the single particle level by applying the acid-catalysed styrene oligomerisation probe reaction. The reactivity of individual FCC components (zeolite, clay, alumina and silica) was monitored by UV/Vis micro-spectroscopy and showed that only clay and zeolites (Y and ZSM-5) contain Brønsted acid sites that are strong enough to catalyse the conversion of 4-fluorostyrene into carbocationic species. By applying the same approach to complete FCC catalyst particles, it has been found that the fingerprint of the zeolitic UV/Vis spectra is clearly recognisable. This almost exclusive zeolitic activity is confirmed by the fact that hardly any reactivity is observed for FCC particles that contain no zeolite. Confocal fluorescence microscopy images of FCC catalyst particles reveal inhomogeneously distributed micron-sized zeolite domains with a highly fluorescent signal upon reaction. By examining laboratory deactivated FCC catalyst particles in a statistical approach, a clear trend of decreasing fluorescence intensity, and thus Brønsted acidity, of the zeolite domains is observed with increasing severity of the deactivation method. By comparing the average fluorescence intensities obtained with two styrenes that differ in reactivity, it has been found that the Brønsted acid site strength within FCC catalyst particles containing ZSM-5 is more uniform than within those containing zeolite Y, as confirmed with temperature-programmed desorption of ammonia.