James R. Mazzarella

Next generation astronomical x-ray optics: high angular resolution, light weight, and low production cost

X-ray astronomy depends upon the availability of telescopes with high resolution and large photon colleX-ray astronomy depends upon the availability of telescopes with high resolution and large photon collecting areas. As astronomical x-ray observations can only be carried out above the atmosphere, these telescopes must necessarily be lightweight. Compounding the lightweight requirement is that an x-ray telescope consists of many nested concentric shells, which further requires that x-ray mirrors must be geometrically thin to achieve high packing efficiency. This double requirement—lightweight and geometrically thin—poses significant technical challenges in fabricating the mirrors and in integrating them into mirror assemblies. This paper reports on the approach, strategy, and status of our program to develop x-ray optics meeting these technical challenges at modest cost. The objective of this technology program is to enable future x-ray missions—including small Explorer missions in the near term, probe class missions in the medium term, and large flagship missions in the long term.ing areas. As astronomical x-ray observations can only be carried out above the atmosphere, these telescopes must necessarily be lightweight. Compounding the lightweight requirement is that an x-ray telescope consists of many nested concentric shells, which further requires that x-ray mirrors must be geometrically thin to achieve high packing efficiency. This double requirement—lightweight and geometrically thin—poses significant technical challenges in fabricating the mirrors and in integrating them into mirror assemblies. This paper reports on the approach, strategy, and status of our program to develop x-ray optics meeting these technical challenges at modest cost. The objective of this technology program is to enable future x-ray missions—including small Explorer missions in the near term, probe class missions in the medium term, and large flagship missions in the long term.

High resolution and high throughput x-ray optics for future astronomical missions

X-ray optics is an essential component of every conceivable future x-ray observatory. Its astronomical utility is measured with two quantities: angular resolution and photon collecting area. The angular resolution determines the quality of its images and the photon collecting area determines the faintest sources it is capable of detecting and studying. Since it must be space-borne, the resources necessary to realize an x-ray mirror assembly, such as mass and volume, are at a premium. In this paper we report on a technology development program designed to advance four metrics that measure the capability of an x-ray mirror technology: (1) angular resolution, (2) mass per unit photon collecting area, (3) volume per unit photon collecting area, and (4) production cost per unit photon collecting area. We have adopted two approaches. The first approach uses the thermal slumping of thin glass sheets. It has advantages in mass, volume, and cost. The objective for this approach is improving its angular resolution. As of August 2013, we have been able to consistently build and test with x-ray beams modules that contain three co-aligned Wolter-I parabolichyperbolic mirror pairs, achieving a point spread function (PSF) of 11 arc-second half-power diameter (HPD), to be compared with the 17 arc-seconds we reported last year. If gravity distortion during x-ray tests is removed, these images would have a resolution of 9 arc-seconds, meeting requirements for a 10 arc-second flight mirror assembly. These modules have been subjected to a series of vibration, acoustic, and thermal vacuum tests. The second approach is polishing and light-weighting single crystal silicon, a material that is commercially available, inexpensive, and without internal stress. This approach has advantages in angular resolution, mass, and volume, and objective is reducing fabrication cost to make it financially feasible to fabricate the ~103 m2 mirror area that would be required for a future major x-ray observatory. The overall objective of this technology program is to enable missions in the upcoming years with a 10 arc-second angular resolution, and missions with ~1 arc-second angular resolution in the 2020s.

Coating thin mirror segments for lightweight x-ray optics

Next generation’s lightweight, high resolution, high throughput optics for x-ray astronomy requires integration of very thin mirror segments into a lightweight telescope housing without distortion. Thin glass substrates with linear dimension of 200 mm and thickness as small as 0.4 mm can now be fabricated to a precision of a few arc-seconds for grazing incidence optics. Subsequent implementation requires a distortion-free deposition of metals such as iridium or platinum. These depositions, however, generally have high coating stresses that cause mirror distortion. In this paper, we discuss the coating stress on these thin glass mirrors and the effort to eliminate their induced distortion. It is shown that balancing the coating distortion either by coating films with tensile and compressive stresses, or on both sides of the mirrors is not sufficient. Heating the mirror in a moderately high temperature turns out to relax the coated films reasonably well to a precision of about a second of arc and therefore provide a practical solution to the coating problem.

An approach for alignment, mounting, and integration of IXO mirror segments

The telescope on the International X-ray Observatory (IXO) comprises nearly 15 thousand thin glass mirror segments, each of them is capable of reflecting board-band soft x-rays at grazing angles. These mirror segments form densely packed, two-staged shells, in a Wolter type I optical design, in which each pair of the mirrors focus x-ray onto the focal plane in two reflections. The requirement in angular resolution of the IXO telescope is 5 arc-seconds. This requirement places severe challenges in forming precisely shaped mirror segments as well as in aligning and mounting these thin mirrors, which are 200 to 400 mm in size and 0.4 mm in thickness. In this paper, we will describe an approach for aligning and mounting the IXO mirror segments, in which no active adjustment is made to correct for any existing figure errors. The approach comprises processes such as suspension of a mirror under gravity to minimize gravity distortion, temporary bonding onto a strongback, alignment and transfer to a permanent structure and release of mirror from the temporary mount. Experimental results and analysis in this development are reported.

Fabrication of single crystal silicon mirror substrates for X-ray astronomical missions

The advancement of X-ray astronomy largely depends on technological advances in the manufacturing of X-ray optics. Future X-ray astronomy missions will require thousands of nearly perfect mirror segments to produce an X-ray optical assembly with < 5 arcsecond resolving capability. Present-day optical manufacturing technologies are not capable of producing thousands of such mirrors within typical mission time and budget allotments. Therefore, efforts towards the establishment of a process capable of producing sufficiently precise X-ray mirrors in a time-efficient and cost-effective manner are needed. Single-crystal silicon is preferred as a mirror substrate material over glass since it is stronger and free of internal stress, allowing it to retain its precision when cut into very thin mirror substrates. This paper details our early pursuits of suitable fabrication technologies for the mass production of sub-arcsecond angular resolution single-crystal silicon mirror substrates for X-ray telescopes.

Preserving accurate figures in coating and bonding mirrors for lightweight x-ray telescopes

Lightweight, high-resolution, high throughput optics for x-ray astronomy requires fabrication and integration of thin mirrors segments with arc-second precision. In this paper, we present results on our effort leading to the most recent two test modules achieving the intermediate goal of 10 arc-second resolution. We will address issues of coating and bonding thin glass mirrors with negligible distortion. Annealing of sputtered high-density metallic films was found to be sufficiently accurate. We will present result from tests of bonding mirrors onto experimental strongbacks, as well as the sensitivity on bonding procedure, bond parameters and environment.

Opto-mechanics of the Constellation-X SXT Mirrors: Challenges in Mounting and Assembling the Mirror Segments

The Constellation-X Spectroscopy X-Ray Telescopes consists of segmented glass mirrors with an axial length of 200 mm, a width of up to 400 mm, and a thickness of 0.4 mm. To meet the requirement of < 15 arc-second half-power diameter with the small thickness and relatively large size is a tremendous challenge in opto-mechanics. How shall we limit distortion of the mirrors due to gravity in ground tests, that arises from thermal stress, and that occurs in the process of mounting, affixing and assembling of these mirrors? In this paper, we will describe our current opto-mechanical approach to these problems. We will discuss, in particular, the approach and experiment where the mirrors are mounted vertically by first suspending it at two points.

Monocrystalline Silicon and the Meta-Shell Approach to Building X-Ray Astronomical Optics

Angular resolution and photon-collecting area are the two most important factors that determine the power of an X-ray astronomical telescope. The grazing incidence nature of X-ray optics means that even a modest photon-collecting area requires an extraordinarily large mirror area. This requirement for a large mirror area is compounded by the fact that X-ray telescopes must be launched into, and operated in, outer space, which means that the mirror must be both lightweight and thin. Meanwhile the production and integration cost of a large mirror area determines the economical feasibility of a telescope. In this paper we report on a technology development program whose objective is to meet this three-fold requirement of making astronomical X-ray optics: (1) angular resolution, (2) photon-collecting area, and (3) production cost. This technology is based on precision polishing of monocrystalline silicon for making a large number of mirror segments and on the metashell approach to integrate these mirror segments into a mirror assembly. The meta-shell approach takes advantage of the axial or rotational symmetry of an X-ray telescope to align and bond a large number of small, lightweight mirrors into a large mirror assembly. The most important features of this technology include: (1) potential to achieve the highest possible angular resolution dictated by optical design and diffraction; and (2) capable of implementing every conceivable optical design, such as Wolter-I, WolterSchwarzschild, as well as other variations to one or another aspect of a telescope. The simplicity and modular nature of the process makes it highly amenable to mass production, thereby making it possible to produce very large X-ray telescopes in a reasonable amount of time and at a reasonable cost. As of June 2017, the basic validity of this approach has been demonstrated by finite element analysis of its structural, thermal, and gravity release characteristics, and by the fabrication, alignment, bonding, and X-ray testing of mirror modules. Continued work in the coming years will raise the technical readiness of this technology for use by SMEX, MIDEX, Probe, as well as major flagship missions.

Progress on the fabrication of high resolution and lightweight monocrystalline silicon x-ray mirrors

Monocrystalline silicon is an excellent X-ray mirror substrate material due to its high stiffness, low density, high thermal conductivity, zero internal stress, and commercial availability. Our work at NASA Goddard Space Flight Center focuses on identifying and developing a manufacturing process to produce high resolution and lightweight X-ray mirror segments in a cost and time effective manner. Previous efforts focused on demonstrating the feasibility of cylindrical silicon mirror polishing and lightweighting. Present efforts are aimed towards producing true paraboloidal and hyperboloidal mirror surfaces on the lightweight silicon segments. This paper presents results from these recent investigations, including a mirror which features a surface quality sufficient for a 3 arcsecond telescope.

Alignment and integration of thin, lightweight x-ray optics into modules

Future X-ray telescopes with high angular resolution and high throughput optics will help enable new high energy observations. X-ray optics in development at NASA Goddard Space Flight Center by the Next Generation X-ray Optics (NGXO) group utilizes a Flight Mirror Assembly (FMA) comprised of dozens of mirror modules populated with mirror segments aligned to a common focus. Mirror segments are currently aligned and permanently fixed into a module one at a time with emphasis on preventing degradation of the overall module performance. To meet cost and schedule requirements, parallelization and automation of the module integration process must be implemented. Identification of critical mirror segment alignment factors in addition to the progress towards a robust and automated module integration process is presented. There is a fundamental need for a reliable mirror segment alignment and bonding process that will be performed on hundreds or thousands of mirror segments. Results from module X-ray performance verification tests are presented to confirm module performance meets requirements.