Jan Frenzel

The biocompatibility of dense and porous Nickel–Titanium produced by selective laser melting

Nickel-Titanium shape memory alloys (NiTi-SMA) are of biomedical interest due to their unusual range of pure elastic deformability and their elastic modulus, which is closer to that of bone than any other metallic or ceramic material. Newly developed porous NiTi, produced by Selective Laser Melting (SLM), is currently under investigation as a potential carrier material for human mesenchymal stem cells (hMSC). SLM enables the production of highly complex and tailor-made implants for patients on the basis of CT data. Such implants could be used for the reconstruction of the skull, face, or pelvis. hMSC are a promising cell type for regenerative medicine and tissue engineering due to their ability to support the regeneration of critical size bone defects. Loading porous SLM-NiTi implants with autologous hMSC may enhance bone growth and healing for critical bone defects. The purpose of this study was to assess whether porous SLM-NiTi is a suitable carrier for hMSC. Specimens of varying porosity and surface structure were fabricated via SLM. hMSC were cultured for 8 days on NiTi specimens, and cell viability was analyzed using two-color fluorescence staining. Viable cells were detected on all specimens after 8 days of cell culture. Cell morphology and surface topography were analyzed by scanning electron microscopy (SEM). Cell morphology and surface topology were dependent on the orientation of the specimens during SLM production. The Nickel ion release can be reduced significantly by aligned laser processing conditions. The presented results clearly attest that both dense SLM-NiTi and porous SLM-NiTi are suitable carriers for hMSC. Nevertheless, before carrying out in vivo studies, some work on optimization of the manufacturing process and post-processing is required.

On the development of high quality NiTi shape memory and pseudoelastic parts by additive manufacturing

Additive manufacturing provides an attractive processing method for nickel–titanium (NiTi) shape memory and pseudoelastic parts. In this paper, we show how the additive manufacturing process affects structural and functional properties of additively manufactured NiTi and how the process parameter set-up can be optimized to produce high quality NiTi parts and components. Comparisons of shape recovery due to shape memory and pseudoelasticity in additively manufactured and commercial NiTi exhibit promising potential for this innovative processing method.

Three-Dimensional Cu Foam-Supported Single Crystalline Mesoporous Cu2O Nanothorn Arrays for Ultra-Highly Sensitive and Efficient Nonenzymatic Detection of Glucose

Highly sensitive and efficient biosensors play a crucial role in clinical, environmental, industrial, and agricultural applications, and tremendous efforts have been dedicated to advanced electrode materials with superior electrochemical activities and low cost. Here, we report a three-dimensional binder-free Cu foam-supported Cu2O nanothorn array electrode developed via facile electrochemistry. The nanothorns growing in situ along the specific direction of <011> have single crystalline features and a mesoporous surface. When being used as a potential biosensor for nonenzyme glucose detection, the hybrid electrode exhibits multistage linear detection ranges with ultrahigh sensitivities (maximum of 97.9 mA mM(-1) cm(-2)) and an ultralow detection limit of 5 nM. Furthermore, the electrode presents outstanding selectivity and stability toward glucose detection. The distinguished performances endow this novel electrode with powerful reliability for analyzing human serum samples. These unprecedented sensing characteristics could be ascribed to the synergistic action of superior electrochemical catalytic activity of nanothorn arrays with dramatically enhanced surface area and intimate contact between the active material (Cu2O) and current collector (Cu foam), concurrently supplying good conductivity for electron/ion transport during glucose biosensing. Significantly, our findings could guide the fabrication of new metal oxide nanostructures with well-organized morphologies and unique properties as well as low materials cost.

An ultrafine nanoporous bimetallic Ag–Pd alloy with superior catalytic activity

An ultrafine nanoporous Ag80Pd20 alloy can be fabricated by chemical dealloying of a rapidly solidified Mg60Ag32Pd8 alloy. The addition of the third element Pd into Mg–Ag realizes the design and functionalization of a nanoporous bimetallic structure, which exhibits superior catalytic activity towards electro-oxidation of ethanol.

Thermal Stabilization of NiTiCuV Shape Memory Alloys: Observations During Elastocaloric Training

The paper presents novel findings observed during the training process of superelastic, elastocalorically optimized Ni–Ti-based shape memory alloys (SMA). NiTiCuV alloys exhibit large latent heats and a small mechanical hysteresis, which may potentially lead to the development of efficient solid-state-based cooling processes. The paper starts with a brief introduction to the underlying principles of elastocaloric cooling, illustrating the effect by means of a typical thermodynamic cycle. It proceeds with the description of a custom-built testing platform that allows observation of temperature profiles and heat transfer between SMA and heat source/sink during high-loading-rate tensile tests. Similar to other SMA applications, a training process is necessary in order to guarantee stable performance. This well-known mechanical stabilization affects the stress–strain hysteresis and the cycle-dependent evolution of differential scanning calorimetry results. In addition, it can be shown here that the training is also accompanied by a cycle-dependent evolution of temperature profiles on the surface of an SMA ribbon. The applied training leads to local temperature peaks with intensity, number, and distribution of the temperature fronts showing a cycle dependency. The homogeneity of the elastocaloric effect has a significant influence on the efficiency of elastocaloric cooling process and is a key aspect of the specific material characterization.

Dealloying strategy to fabricate ultrafine nanoporous gold-based alloys with high structural stability and tunable magnetic properties

In the present work, the dealloying of Al–Au-based precursors and formation of nanoporous Au-based alloys have been investigated using X-ray diffraction (XRD), scanning electron microscopy (SEM), transmission electron microscopy (TEM), high-resolution TEM (HRTEM) and energy dispersive X-ray (EDX) analysis. The results show that the addition of Ni and/or Co has no influence on phase constitution of rapidly solidified Al–Au–M (M = Ni, Co, or Ni/Co) alloys and a single-phase Al2(Au,M) intermetallic compound can be identified in these ternary and quarternary precursor alloys. The Al–Au-based precursors can be fully dealloyed in an alkaline solution under free corrosion conditions, and the dealloying results in the formation of novel ultrafine nanoporous Au-based alloys (Au(Ni), Au(Co) and Au(Ni,Co)) with ligaments/channels of ∼5 nm. The ultrafine nanoporous Au-based alloys possess extraordinarily high structural stability against thermal annealing. Moreover, due to the intrinsic magnetism of Ni and Co, the addition of Ni and/or Co leads to the formation of novel magnetic nanoporous alloys. The dealloying mechanism of these Al–Au-based precursors has been discussed based upon surface diffusion of Au adatoms and interaction between Au and additional elements. The present findings provide a new dealloying route to fabricate ultrafine nanoporous Au-based alloys with high stability and magnetic properties through alloy design of precursors.

[001] preferentially-oriented 2D tungsten disulfide nanosheets as anode materials for superior lithium storage

Rechargeable lithium ion batteries (LIBs) have transformed portable electronics and will play a crucial role in transportation, such as electric vehicles. For higher energy storage in LIBs, two issues should be addressed, that is, the fundamental understanding of the chemistry taking place in LIBs and the discovery of new materials. Here we design and fabricate two-dimensional (2D) WS2 nanosheets with preferential [001] orientation and perfect single crystalline structures. Being used as an anode for LIBs, the WS2-nanosheet electrode exhibits a high specific capacity, good cycling performance and excellent rate capability. Considering the controversy in the lithium storage mechanism of WS2, ex-situ X-ray diffraction (XRD), Raman and X-ray photoelectron spectroscopy (XPS) analyses clearly verify that the recharge product (3.0 V vs. Li+/Li) of the WS2 electrode after fully discharging to 0.01 V (vs. Li+/Li) tends to reverse to WS2. More remarkably, the [001] preferentially-oriented 2D WS2 nanosheets are also promising candidates for applications in photocatalysis, water splitting, and so forth.

Additive Manufacturing of Shape Memory Devices and Pseudoelastic Components

Processing of Nickel-Titanium shape memory alloys (NiTi) is by no means easy because all processing steps can strongly affect the properties of the material. Hence, near-net-shaping technologies are very attractive for processing NiTi due to reduction of the processing route. Additive Manufacturing (AM) provides especially promising alternatives to conventional processing because it offers unparalleled freedom of design. In the last 5 years AM of NiTi received little attention from academics and researchers and, therefore, is far from being established for processing NiTi today. This work is to highlight the current state of the art of using the AM technique Selective Laser Melting (SLM) for processing high quality NiTi parts. For this reason, fundamentals for SLM processing of NiTi are described. It is shown in detail that a careful control of process parameters is of great importance. Furthermore, this work characterizes structural and functional properties like shape recovery, referring to the shape memory effect in Ti-rich SLM NiTi, or pseudoelasticy in Ni-rich SLM NiTi. It is shown that both types of shape memory effects can be adjusted in SLM NiTi by the choice of the raw material and processing strategy. By comparing the properties of SLM NiTi to those of conventionally processed NiTi, this work clearly shows that SLM is an attractive manufacturing method for production of high quality NiTi parts.© 2013 ASME

Atomic layer-by-layer construction of Pd on nanoporous gold via underpotential deposition and displacement reaction

Atomic layer-by-layer construction of Pd on nanoporous gold (NPG) has been investigated through the combination of underpotential deposition (UPD) with displacement reaction. It has been found that the UPD of Cu on NPG is sensitive to the applied potential and the deposition time. The optimum deposition potential and time were determined through potential- and time-sensitive stripping experiments. The NPG-Pd electrode shows a different voltammetric behavior in comparison to the bare NPG electrode, and the deposition potential was determined through the integrated charge control for the monolayer UPD of Cu on the NPG-Pd electrode. Five layers of Pd were constructed on NPG through the layer-by-layer deposition. In addition, the microstructure of the NPG-Pdx (x = 1, 2, 3, 4 and 5) films was probed by scanning electron microscopy (SEM), transmission electron microscopy (TEM) and scanning transmission electron microscopy (STEM). The microstructural observation demonstrates that the atomic layers of Pd form on the ligament surface of NPG through epitaxial growth, and have no effect on the nanoporous structure of NPG. In addition, the hydrogen storage properties of the NPG-Pdx electrodes have also been addressed.

Ingot metallurgy and microstructural characterization of Ti–Ta alloys

Abstract In the present work we perform a detailed investigation of ingot metallurgy processing routes of Ti-30Ta, a shape memory alloy with a good potential for applications at higher temperatures. There is currently considerable interest in high temperature shape memory alloys, both in industry (automotive and aerospace applications) and in academia. By means of scanning electron microscopy, we provide recommendations on the number of remelting cycles in the vacuum arc melting process, and on annealing temperatures/times in order to obtain chemical homogeneity. It is also shown that this is required to obtain well defined differential scanning calorimeter charts, which facilitates characterization and investigations of martensitic transformation in this alloy. Areas in need of further work are identified.