Jan-Willem Schüttauf

Comparison of amorphous silicon absorber materials: Light-induced degradation and solar cell efficiency

Several amorphous silicon (a-Si:H) deposition conditions have been reported to produce films that degrade least under light soaking when incorporated into a-Si:H solar cells. However, a systematic comparison of these a-Si:H materials has never been presented. In the present study, different plasma-enhanced chemical vapor deposition conditions, yielding standard low-pressure VHF a-Si:H, protocrystalline, polymorphous, and high-pressure RF a-Si:H materials, are compared with respect to their optical properties and their behavior when incorporated into single-junction solar cells. A wide deposition parameter space has been explored in the same deposition system varying hydrogen dilution, deposition pressure, temperature, frequency, and power. From the physics of layer growth, to layer properties, to solar cell performance and light-induced degradation, a consistent picture of a-Si:H materials that are currently used for a-Si:H solar cells emerges. The applications of these materials in single-junction, tandem, and triple-junction solar cells are discussed, as well as their deposition compatibility with rough substrates, taking into account aspects of voltage, current, and charge collection. In sum, this contributes to answering the question, “Which material is best for which type of solar cell?”

Thin-Film Silicon Triple-Junction Solar Cells on Highly Transparent Front Electrodes With Stabilized Efficiencies up to 12.8%

High-efficiency thin-film silicon triple-junction solar cells in p-i-n configuration have been fabricated using amorphous silicon top cell absorber layers, as well as microcrystalline silicon middle and bottom cell absorbers. The triple-junction cells were fabricated on boron doped zinc oxide (ZnO) films with different surface morphologies. To this end, the naturally grown rough ZnO surfaces were flattened using an Ar plasma for three different treatment times. For the shortest time, we achieved a summed current density over 30 mA/cm2 and initial and stabilized conversion efficiencies of 13.5% and 12.5%, respectively. For the medium treatment time, we obtained the highest efficiencies (13.7% initial and 12.8% stable), whereas the longest treatment time led to the highest open-circuit voltage (VOC) of 1.91 V but lower current densities, leading to efficiencies of 12.9% initial and 12.2% stable, respectively. These results were obtained by combining various recently developed features and approaches: first of all, we implemented high-quality μc-Si:H cells with novel buffer layers, leading to very high efficiencies. Second, we applied randomly textured pyramids on the front glass to improve light in-coupling, and finally, we used very thin (~140 nm) top cells that led to a low light-induced degradation (5%-7% relative loss in efficiency).

Light-induced Voc increase and decrease in high-efficiency amorphous silicon solar cells

High-efficiency amorphous silicon (a-Si:H) solar cells were deposited with different thicknesses of the p-type amorphous silicon carbide layer on substrates of varying roughness. We observed a light-induced open-circuit voltage (Voc) increase upon light soaking for thin p-layers, but a decrease for thick p-layers. Further, the Voc increase is enhanced with increasing substrate roughness. After correction of the p-layer thickness for the increased surface area of rough substrates, we can exclude varying the effective p-layer thickness as the cause of the substrate roughness dependence. Instead, we explain the observations by an increase of the dangling-bond density in both the p-layer—causing a Voc increase—and in the intrinsic absorber layer, causing a Voc decrease. We present a mechanism for the light-induced increase and decrease, justified by the investigation of light-induced changes of the p-layer and supported by Advanced Semiconductor Analysis simulation. We conclude that a shift of the electron quasi-Fermi level towards the conduction band is the reason for the observed Voc enhancements, and poor amorphous silicon quality on rough substrates enhances this effect.

2-D Periodic and Random-on-Periodic Front Textures for Tandem Thin-Film Silicon Solar Cells

We evaluate the performance of thin-film silicon micromorph tandem solar cells deposited on transparent superstrates with embossed micrometer-scale 2-D gratings. Once coated with a thin conductive layer of hydrogenated indium oxide, the textured superstrates can be used as 2-D periodic single-texture front electrodes. Combining these almost loss-free front electrodes with a highly transparent, random self-textured zinc oxide layer (with a thickness ≤ 1 μm) deposited by low-pressure chemical vapor deposition (LPCVD), we obtain double-texture transparent front electrodes. The potential of both single- and double-texture front electrodes is estimated by varying the illumination spectrum of the solar simulator, thereby assessing the maximum efficiency of the tandem cells under optimal current-matching conditions. Our results demonstrate the complementary roles of the 2-D gratings and the LPCVD-ZnO layers in double textures: Cell efficiencies as high as with our state-of-the-art 2.3-μm-thick LPCVD-ZnO front electrode are obtained with significantly reduced ZnO layer thicknesses. Additionally, we show that equivalent efficiencies are also within reach with 2-D periodic single textures if the proper cell configuration is applied.

Light harvesting schemes for high efficiency thin film silicon solar cells

In Thin Film Silicon (TF-Si) solar cells light harvesting schemes must guarantee an efficient light trapping in the thin absorber layers without decreasing the silicon layers quality and consecutively the p-i-n diodes electrical performance. TF-Si solar cells resilience to the substrate roughness is reported to be possibly improved through optimizations of the cell design and of the silicon deposition processes. By further tailoring the superstrate texture, amorphous silicon / microcrystalline silicon (a-Si:H/μc-Si:H) tandem solar cells with an initial efficiency up to 13.7 % and a stabilized efficiency up to 11.8 % are demonstrated on single-scale textured superstrates. An alternative approach combining large and smooth features nanoimprinted onto a transparent lacquer with small and sharp textures from as-grown LPCVD ZnO is then shown to have a high potential for further increasing TF-Si devices efficiency. First results demonstrate up to 14.1 % initial efficiency for a TF-Si tandem solar cell.

Pathways to electrochemical solar-hydrogen technologies

Solar-powered electrochemical production of hydrogen through water electrolysis is an active and important research endeavor. However, technologies and roadmaps for implementation of this process do not exist. In this perspective paper, we describe potential pathways for solar-hydrogen technologies into the marketplace in the form of photoelectrochemical or photovoltaic-driven electrolysis devices and systems. We detail technical approaches for device and system architectures, economic drivers, societal perceptions, political impacts, technological challenges, and research opportunities. Implementation scenarios are broken down into short-term and long-term markets, and a specific technology roadmap is defined. In the short term, the only plausible economical option will be photovoltaic-driven electrolysis systems for niche applications. In the long term, electrochemical solar-hydrogen technologies could be deployed more broadly in energy markets but will require advances in the technology, significant cost reductions, and/or policy changes. Ultimately, a transition to a society that significantly relies on solar-hydrogen technologies will benefit from continued creativity and influence from the scientific community.

Quantification of Valleys of Randomly Textured Substrates as a Function of Opening Angle: Correlation to the Defect Density in Intrinsic nc-Si:H.

Optical and electrical properties of hydrogenated nanocrystalline silicon (nc-Si:H) solar cells are strongly influenced by the morphology of underlying substrates. By texturing the substrates, the photogenerated current of nc-Si:H solar cells can increase due to enhanced light scattering. These textured substrates are, however, often incompatible with defect-less nc-Si:H growth resulting in lower Voc and FF. In this study we investigate the correlation between the substrate morphology, the nc-Si:H solar-cell performance, and the defect density in the intrinsic layer of the solar cells (i-nc-Si:H). Statistical surface parameters representing the substrate morphology do not show a strong correlation with the solar-cell parameters. Thus, we first quantify the line density of potentially defective valleys of randomly textured ZnO substrates where the opening angle is smaller than 130° (ρ<130). This ρ<130 is subsequently compared with the solar-cell performance and the defect density of i-nc-Si:H (ρdefect), which is obtained by fitting external photovoltaic parameters from experimental results and simulations. We confirm that when ρ<130 increases the Voc and FF significantly drops. It is also observed that ρdefect increases following a power law dependence of ρ<130. This result is attributed to more frequently formed defective regions for substrates having higher ρ<130.

Monolithic solar water splitting: introducing porosity in multijunction solar cells with minimal degradation to enable ionic shortcuts

We propose a new design for monolithic solar water splitting based on porous multijunction solar cells. Porosity, causing minimal solar cell degradation, minimizes the ohmic losses associated to ion transport, maintaining high efficiencies when up-scaling.

Solar-hydrogen generation and solar concentration (Conference Presentation)

We successfully demonstrated and reported the highest solar-to-hydrogen efficiency with crystalline silicon cells and Earth-abundant electrocatalysts under unconcentrated solar radiation. The combination of hetero-junction silicon cells and a 3D printed Platinum/Iridium-Oxide electrolyzer has been proven to work continuously for more than 24 hours in neutral environment, with a stable 13.5% solar-to-fuel efficiency. Since the hydrogen economy is expected to expand to a global scale, we demonstrated the same efficiency with an Earth-abundant electrolyzer based on Nickel in a basic medium. In both cases, electrolyzer and photovoltaic cells have been specifically sized for their characteristic curves to intersect at a stable operating point. This is foreseen to guarantee constant operation over the device lifetime without performance degradation. The next step is to lower the production cost of hydrogen by making use of medium range solar concentration. It permits to limit the photoabsorbing area, shown to be the cost-driver component. We have recently modeled a self-tracking solar concentrator, able to capture sunlight within the acceptance angle range +/-45°, implementing 3 custom lenses. The design allows a fully static device, avoiding the external tracker that was necessary in a previously demonstrated +/-16° angular range concentrator. We will show two self-tracking methods. The first one relies on thermal expansion whereas the second method relies on microfluidics.