Jean Donnelly

Performance of N95 Respirators: Filtration Efficiency for Airborne Microbial and Inert Particles

In 1995 the National Institute for Occupational Safety and Health issued new regulations for nonpowered particulate respirators (42 CFR Part 84). A new filter certification system also was created. Among the new particulate respirators that have entered the market, the N95 respirator is the most commonly used in industrial and health care environments. The filtration efficiencies of unloaded N95 particulate respirators have been compared with those of dust/mist (DM) and dust/fume/mist (DFM) respirators certified under the former regulations (30 CFR Part 11). Through laboratory tests with NaCl certification aerosols and measurements with particle-size spectrometers, N95 respirators were found to have higher filtration efficiencies than DM and DFM respirators and noncertified surgical masks. N95 respirators made by different companies were found to have different filtration efficiencies for the most penetrating particle size (0.1 to 0.3 micron), but all were at least 95% efficient at that size for NaCl particles. Above the most penetrating particle size the filtration efficiency increases with size; it reaches approximately 99.5% or higher at about 0.75 micron. Tests with bacteria of size and shape similar to Mycobacterium tuberculosis also showed filtration efficiencies of 99.5% or higher. Experimental data were used to calculate the aerosol mass concentrations inside the respirator when worn in representative work environments. The penetrated mass fractions, in the absence of face leakage, ranged from 0.02% for large particle distributions to 1.8% for submicrometer-size welding fumes. Thus, N95 respirators provide excellent protection against airborne particles when there is a good face seal.

Aerosol penetration and leakae characteristics of masks used in the health care industry

BACKGROUND Historically, surgical masks have been worn to protect patients from being infected by large, pathogen-containing aerosol droplets emitted by health care personnel. Today, emphasis has shifted from solely protecting the patient to protecting the health care worker as well. As a result of new procedures used in operating rooms and clinical areas, aerosolized hazardous agents in the submicrometer size range are being produced, posing a potential threat to health care workers. METHODS Eight surgical masks were tested for aerosol particle penetration through their filter media and through induced face-seal leaks. RESULTS The percentage of filter penetration ranged from 20% to nearly 100% for submicrometer-sized particles. In comparison, a dust-mist-fume respirator used in industrial settings had significantly less penetration through its filter medium. When the surgical masks had artificially induced face-seal leaks, the concentration of submicrometer-sized particles inside the mask increased slightly; in contrast, the more protective dust-mist-fume respirator showed a fourfold increase in aerosol penetration into the mask with an artificial leak 4 mm in diameter. CONCLUSION We conclude that the protection provided by surgical masks may be insufficient in environments containing potentially hazardous submicrometer-sized aerosols.

Penetration of Airborne Microorganisms Through a Surgical Mask and a Dust/Mist Respirator

This study investigated bacterial penetration of different bacterial shapes, aerodynamic sizes, and flow rates through a surgical mask and a dust/mist respirator. The bacterial penetrations were compared with those of spherical corn oil particles of the same aerodynamic diameter tested under the same conditions. The tests were performed at different levels of aerosol penetration. Bacteria, ranging from spherical to rod-shaped with a high aspect (length to width) ratio, were selected as test agents. Among these, Pseudomonas fluorescens physically simulates Mycobacterium tuberculosis by shape and size. The concentrations of bacteria upstream and downstream of the test devices were measured with an aerodynamic size spectrometer. This instrument was found to measure the total viable and nonviable bacterial concentration effectively and dynamically over the entire bacterial size range down to 0.5 microns in aerodynamic size. The results indicate that the spherical corn oil particles and the spherical Streptococcus salivarius bacteria have the same penetration in the size range from 0.9 to 1.7 microns. It has been found that rod-shaped bacteria penetrate less. The penetration difference between the spherical and rod-shaped bacteria depends on the aspect ratio of the bacteria. For an aspect ratio of 4, the penetration of rod-shaped bacteria is about half that of spherical ones. Thus, it is projected that a respirator with 90% efficiency against spherical microorganisms or test particles (10% penetration) will be 95% efficient against rod-shaped microorganisms of the same aerodynamic equivalent diameter with an aspect ratio of 3 to 4, such as Mycobacterium tuberculosis (5% penetration).

Techniques for dispersion of microorganisms into air

ABSTRACT Many commercially available devices initially developed for dispersion of biologically inert particles have been adopted for aerosolization of microoganisms in laboratory settings. However, these dispersion devices are not always adequate for microbial particles, as they do not simulate natural release into air. Wet dispersion methods are appropriate for viruses and most bacteria, whereas dry methods are more suitable for most fungal and actinomycete spores. Characteristics of the resulting aerosol are dependent on the dispersing shear forces and the sensitivity and agglomeration of the tested microorganisms. Consequently, each microbial group may need a specific dispersion technique. The following devices have been developed and tested in this study: the bubbling aerosol disperser, the agar-tube disperser, and the swirling-flow disperser. Testing included the evaluation of both physical and microbiological characteristics of aerosolized microorganisms. Each of the dispersers has shown several ad...

Method and test system for evaluation of bioaerosol samplers

Abstract A method and test system have been developed for the laboratory evaluation of the performance of bioaerosol samplers. The method differentiates between the overall physical sampling efficiency (which reflects the inlet and collection efficiencies) and the biological sampling efficiency (which reflects the survival of the test microorganisms during the sampling process). The number concentrations of laboratory-generated bioaerosol particles are measured with an aerosol size spectrometer up- and downstream of the bioaerosol sampler being tested. In a bioaerosol impactor, which was specially designed for testing microbiological aspects of bioaerosol sampling, the inlet and collection efficiencies are differentiated by measuring downstream of the collection surface location with and without the collection surface in place. The number of recovered particles is counted as microcolonies with a microscope after sampling the bioaerosol particles into agar and culturing them. The total recovery of these bioaerosol particles is determined as a ratio of the number of viable microorganisms recovered to the number of bioaerosol particles present in the air sampling volume upstream from the sampler. This total recovery is a measure of the ratio of culturable to non-culturable bacteria present in the air. By measuring physical and microbiological aspects simultaneously, information is gained on aspects of bioaerosol sampling that cannot be determined by either of these branches of science alone. This is exemplified by tests on the influence of relative humidity and desiccation time on colony count. The newly-developed system can be used to test any bioaerosol sampler. A special single-stage impactor was designed, built and used to study how different sampling and analysis variables affect the total recovery of bioaerosol particles. The designed impactor was calibrated using PSL particles. Its inlet sampling efficiency was found to be within the range of 96–99.5%, depending on the sampling conditions and particle size, if the latter is less than 8 μm (this range represents single bacteria, bacterial agglomerates, and fungi). The collection efficiency was found to be about 100% when collecting PSL particles larger than 0.7 μm in diameter at 201 min −1 or higher air flows. The total recovery of microorganisms measured under these conditions is characterized only by the “survivability” of microorganisms during their sampling. It was found that relative humidity had a pronounced effect on total Pseudomonas fluorescens recovery. Experimental data also showed that the sampling time may be limited due to bacterial desiccation and subsequent loss in viability of collected microorganisms.

Dynamic size spectrometry of airborne microorganisms: Laboratory evaluation and calibration

Bioaerosol samplers need to be calibrated for the microorganisms of interest. The Aerosizer, a relatively new aerodynamic size spectrometer, is shown to be a suitable dynamic instrument for the evaluation and calibration of such samplers in the laboratory, prior to their use in the field. It provides the necessary reference count against which the microbiological response of the sampler can be compared. It measures the health-significant aerodynamic diameters of microorganisms down to 0.5 μm, thus including most of the bacteria, fungi and pollen found in outdoor and indoor air environments. Comparison tests with a laser size spectrometer indicate that the suspension of microorganisms needs to be washed several times before aerosolization to avoid coating of the airborne microorganisms with nutrients and microbial slime from the suspension, and to reduce the residue particles to sizes below the lowest size of the aerosolized microorganisms.

Performance of N95 Respirators: Reaerosolization of Bacteria and Solid Particles

If a respirator does not contain an exhalation value, and the respirator wearer sneezes or coughs, one may expect previously collected particles to be reaerosolized. This may be of special concern in environments contaminated with airborne microorganisms. The percentages of reaerosolization were measured in a test setup where the number of reaerosolized particles were registered by dynamic aerosol size spectrometry relative to the number of previously collected particles or bacteria. Experiments at low relative humidity have shown that the reaerosolization of particles below 1 micron, including Mycobacterium tuberculosis surrogate bacteria, does not exceed 0.025%, even if the re-entrainment air velocity is as high as 300 cm/sec (i.e., 37 times the air velocity through the respirator during breathing under heavy workload conditions). The reaerosolization of larger particles into dry air was significant at the highest re-entrainment velocity of 300 cm/sec, which simulates violent sneezing or coughing: 0.1% for 3 microns and about 6% for 5-micron test particles. No reaerosolization was detected at relative humidity levels exceeding 35% at these conditions. Thus, it is concluded that the reaerosolization of particles and bacteria, collected on the fibrous filters of N95 respirators, is insignificant at conditions encountered in respirator wear.

Aerosolization of particles from a bubbling liquid : Characteristics and generator development

ABSTRACT A new aerosol generator is introduced in which particles suspended in a liquid are aerosolized by gentle bubble bursting. Tangential injection of dry air to the bubbling surface dries the airborne droplets immediately after aerosolization so that they rapidly shrink in size and are carried out from the generator by inward and upward swirling air motion. The new generator has been evaluated with monodisperse PSL particles in the size range of 0.73–5.1 μm and with a saline solution using a time-of-flight aerodynamic particle size spectrometer (Aerosizer). It was found that, in contrast to pneumatic nebulization (e.g., with a Collison nebulizer), the new generators output in undesirable liquid droplets is very small, while its output in dry PSL particles is high. When using the new aerosol generator, a minimum number of the nebulized droplets is returned to the liquid pool, thus optimizing the number of particles available as test aerosols. The aerosol concentration was found to be constant and sta...

Factors affecting microbiological colony count accuracy for bioaerosol sampling and analysis.

The effects of the following variables on the occurrence of colony masking (the indistinguishable merging or overlap of sufficiently close colonies) were evaluated experimentally using the bacterium Bacillus subtilis: spore density on a collection surface, concentration of nutrients in the culture medium, sample incubation time, and ability of an observation system to distinguish overlapped colonies. Increasing spore surface density and incubation time increased colony masking, whereas lowering nutrient concentration decreased colony diameter and, therefore, masking but also limited spore germination and growth. Overall, full-strength medium was best for accurate counting of early microcolonies examined with the aid of a microscope, whereas half- or quarter-strength medium was better for counting older readily observable macrocolonies. Masking bias was determined for varying spore surface densities and colony diameters and was applied to two widely used slit-to-agar bioaerosol impactors. Appropriate collection times have been determined for these samplers to minimize colony masking for expected bioaerosol concentrations. It was found, for example, that 6-min samples collected from an environment with an air concentration of 10(3) CFU m-3 would result in colony surface densities, for 3-mm colonies, of 1.5 and 3.9 microorganisms cm-2 for the two samplers with respective masking biases of < 10% and < 20%.

Dispersion of Respirable Aerosols in a Fermenter and their Removal in an Exhaust System

Abstract When strains of bacteria and fungi are changed through genetic engineering and are used in industrial processes to bring about improved product yields, these new strains may expose humans to new types of RNA or DNA. Some industrial fermentation processes involve materials that are potential health hazards if aerosolized, released to the ambient environment, and inhaled by workers nearby. To study the potential release of aerosol from a fementer, a measurement system was developed to explore respirable aerosol formation characteristics and controllability. The system, which provides real-time information on the concentrations and size distributions of 0.1 to 3.0-μm-diameter residues of aerosolized liquid droplets, was used to investigate the influence of aeration rate, agitation rate, bacterial growth, and the addition of antifoaming agent on aerosol concentration in the head space and two locations in the exhaust system of an industrial pilot scale seed fermenter equipped with a mechanical foam b...