Jeffrey Alan Kuphal

Novel ionomers based on blends of ethylene-acrylic acid copolymers with poly(vinyl amine)

The polymerization of N-vinyl formamide followed by hydrolysis yields a linear, water-soluble poly(vinyl amine). The high concentration of pendant primary amine groups leads to a polymer with an interesting set of properties. Complexation with water-soluble anionic polyelectrolytes in water solutions leads to a highly water-insoluble material. The study described herein investigated the phase behavior/properties of melt blends of poly(vinyl amine) with ethylene-acrylic acid (EAA) copolymers of less than 10 wt % acrylic acid. The calorimetric and dynamic mechanical analyses of the resultant blends show that the vinyl amine groups are accessible to the acrylic acid groups of the copolymers and the major property changes occur up to the stoichiometric addition of vinyl amine/acrylic acid. At higher levels of vinyl amine (vinyl amine/acrylic acid mol ratio > 4), additional poly(vinyl amine) forms a separate phase. The mechanical, dynamic mechanical, and calorimetric properties of these blends below the stoichiometric ratio show analogous trends as with typical alkali/alkaline metal neutralization. These characteristics relative to the base EAA include improved transparency, lower melting and crystallization temperature, lower level of crystallinity, and increased modulus and strength. The emergence of the β transition in dynamic mechanical testing is pronounced with these blends (as with alkali/alkaline metal neutralization), indicative of microphase separation of the amorphous phase into ionic-rich and ionic-depleted regions. A rubbery modulus plateau for the blends exists above the polyethylene melting point, demonstrating ionic crosslinking. Above 150°C exposure, further modulus increases occur presumably due to amide formation. This study demonstrates that the highly polar poly(vinyl amine) can interact with acrylic acid units in an EAA copolymer comprised predominately of polyethylene (>90 wt %). The thermodynamic driving force favoring ionic association overrides the highly unfavorable difference in composition.