Ji Soon Kim

Spark plasma sintering of nanoscale (Ni+Al) powder mixture

An attempt was made to produce nickel aluminides with fine microstructure from nanoscale nickel and aluminum powders produced by wire electric explosion (WEE). The powders were mixed and spark plasma sintered (SPS) for simultaneous reaction and densification of the material. Various mixing methods were tested to give the best homogeneity of the nanopowders mixtures. Utrasonic pre-treatment of the powders did not result in any positive effect on mixing homogeneity. Sintered compact contained NiAl and Ni3Al phases, showed fine grain size and unexpectedly high hardness possibly due to the presence of aluminum oxide in the starting nanopowders.

Cold and detonation spraying of TiB2-Cu nanocomposites

TiB2-43vol.%Cu nanocomposite powders with titanium diboride particle size 50-100 nm were cold and detonation sprayed in order to fabricate coatings on a copper substrate. The powders were produced by self-propagating high-temperature synthesis (SHS) followed by mechanical milling. The temperatures during spraying were calculated and the change in the nanostructure of the powders during spraying was studied: in cold sprayed coatings the size of TiB2 particles was well retained, in detonation sprayed coatings the growth of the particles was observed, the mode of spraying greatly affecting the microstructure and the size of the particles. The hardness of cold sprayed coatings was higher compared to detonation sprayed coatings. This research shows the future potential for development of coatings with submicron and nanostructure by cold and detonation spraying of powders produced by mechanical milling.

Production and Properties of Ag Metallic Nanoparticle Fluid by Electrical Explosion of Wire in Liquid

SolcoNanoadvance Inc. Doodea-dong, Changwon, 641-771, Korea(Received April 9, 2009; Revised April 28, 2009; Accepted May 8, 2009)Abstract This paper presents a novel single-step method to prepare the Ag nanometallic particle dispersedfluid (nanofluid) by electrical explosion of wire in liquid, deionized water (DI water). X-ray diffraction (XRD),field emission scanning electron microscope (FE-SEM) and transmission electron microscope (TEM) were usedvestigate the charact in to openl w ms also utia- a tor t asude dispeeo pnsiore th pstar ee Z . s idueristics the Agl f f oona nerties of the as-prepared Ag nanofluid. Pure Ag phase was detected in the nanofluids using water. FE-SEM anal-ysis shows that the size of the particles formed in DI water was about 88 nm and Zeta potential value was about -43.68 without any physical and chemical treatments. Thermal conductivity of the as-prepared Ag particle dis-persed nanofluid shows much higher value than that of pure DI water. Keywords : Nanofluid, Dispersion property, Electrical explosion of wire

Al-La-Ni-Fe amorphous alloys and amorphous-crystalline composites produced by mechanical alloying

Al-La-Ni-Fe alloys of three different compositions (Al82La10Ni4Fe4, Al85La9Ni3Fe3 and Al88La6Ni3Fe3) were prepared high-energy milling in a planetary ball-mill (AGO-2). Complete amorphization was observed for the Al82La10Ni4Fe4 alloy after milling for 350 h at a rotational speed of 300 rpm. In contrast, the Al85La9Ni3Fe3 and Al88La6Ni3Fe3 powders contained the FCC Al phase even for prolonged milling. The amorphization tendency was found to increase in the order of Al88La6Ni3Fe3 < Al85La9Ni3Fe3 < Al82La10Ni4Fe4, which may well be ascribed to the increasing atomic size mismatch of the constituent elements on La addition. DSC analyses of amorphous samples revealed two-stage crystallization processes for all three alloys, however, with strong variations in the thermal stability upon compositional changes. As observed by SEM, amorphous powders consisted of particles with nearly spherical shape and diameters ranging from 5 to 20 µm.

Characterization and Stability of Silver Nanoparticles in Aqueous Solutions

In this work, the silver nanoparticles have been synthesized by electrical explosion of wire in three liquid mediums: deionized water (DIW), polyvinylpyrrolidone (PVP) and sodium dodecyl benzene sulfonate (SDBS) solutions. Absorption in the UV-visible region of these suspensions was measured in the range of 300-800 nm. A surface plasmon peak was observed at ~400 nm in all suspensions in measured wavelength range. Particle size was analyzed by transmission electron microscope. It showed that the particles had nearly spherical shape in all samples. The average particle sizes prepared in DIW, PVP and SDBS solution were 37, 31 and 27 nm, respectively. Stability of the suspensions was estimated by multiple light scattering method. The presence of PVP and SDBS surfactants in the exploding medium resulted in enhanced stability of the silver suspensions.

One-step Physical Method for Synthesis of Cu Nanofluid in Ethylene Glycol

The Cu nanofluid in ethylene glycol was prepared by electrical explosion of wire, a novel one-step method. The X-ray diffraction, field emission scanning electron microscope and transmission electron microscope were used to study the properties of Cu nanoparticles. The results showed that the nanoparticles were consisted of pure face-centered cubic structure and near spherical shape with average grain size of 65 nm. Ultraviolet-visible spectroscopy (UV-Vis) confirmed Cu nanoparticles with a single absorbance peak of Cu surface plasmon resonance band at 600 nm. The nanofluid was found to be stable due to high positive zeta potential value, +51 mV. The backscattering level of nanofluid in static stationary was decreased about 2% for 5 days. The thermal conductivity measurement showed that Cu-ethylene glycol nanofluid with low concentration of nanoparticles had higher thermal conductivity than based fluid. The enhancement of thermal conductivity of nanofluid at a volume fraction of 0.1% was approximately 5.2%.

Properties of Dispersion Strengthened Cu-TiB2 Nanocomposites Prepared by Spark Plasma Sintering

Preparation of titanium diboride reinforced copper matrix composites with high conductivity and mechanical strength was developed based on in situ produced powders. The effect of the titanium diboride content on the mechanical properties of the bulk material produced from the powders by Spark Plasma Sintering technique was studied. Increasing titanium diboride content from 2.5 up to 7.5 wt.% resulted in a 1.5-fold increase in yield strength, tensile strength and hardness and 5-fold increase in wear resistance with only 10% decrease in conductivity.

Spark-Plasma Sintering of Molybdenum Disilicide

The effect of milling on the densification behavior of MoSi2 powder during spark-plasma sintering (SPS) was investigated. MoSi2 starting powder with an average particle size of 10 µm was milled to reduce particle sizes to less than 1 µm. Sintering was performed in a SPS facility, varying the sintering temperature from 1200°C to 1500°C. Changes in relative density and the densification rate were measured as a function of temperature. Additionally, the microstructure of sintered compacts was analyzed by means of SEM and EPMA. The sintered density was lower for ballmilled powder compacts (having 94-95% relative density) than for as-received ones (having 94- 98% relative density) despite a higher densification rate of the former in the early and middle stages of sintering. These apparently contradictory results can be explained by a pick-up of oxygen (from 0.3 to 1.8 wt. % O) during the milling process, leading to the formation of silicon oxide and its decomposition into a gas phase at temperatures above 1200°C.

Microstructure of Cu-TiB2 Nanocomposite during Spark Plasma Sintering

Microstructural change of TiB2-Cu nanocomposite during spark plasma sintering (SPS) was investigated. Under simultaneous action of pressure, temperature and pulse electric current titanium diboride nanoparticles distributed in copper matrix move, agglomerate and form a interpenetrating phase composite with a fine-grained skeleton. Increase of SPS temperatures and holding times promotes the densification of sintered compacts due to local melting of copper matrix.

Thermal Stability of Amorphous Ti- Cu- Ni- Sn Prepared by Mechanical Alloying

Ti-Cu-Ni-Sn quaternary amorphous alloys of Ti50Cu32Ni15Sn3, Ti50Cu25Ni20Sn5, and Ti50Cu23Ni20Sn7 composition were prepared by mechanical alloying in a planetary high-energy ballmill (AGO-2). The amorphization of all three alloys was found to set in after milling at 300rpm speed for 2h. A complete amorphization was observed for Ti50Cu32Ni15Sn3 and Ti50Cu25Ni20Sn5 after 30h and 20h of milling, respectively. Differential scanning calorimetry analyses revealed that the thermal stability increased in the order of Ti50Cu32Ni15Sn3, Ti50Cu25Ni20Sn5, and Ti50Cu23Ni20Sn7.