Jian-gang Fu

Liberation characteristic and physical separation of printed circuit board (PCB)

Recycling of printed circuit board (PCB) is an important subject and to which increasing attention is paid, both in treatment of waste as well as recovery of valuable material terms. Precede physical and mechanical method, a good liberation is the premise to further separation. In this study, two-step crushing process is employed, and standard sieve is applied to screen crushed material to different size fractions, moreover, the liberation situation and particles shape in different size are observed. Then metal of the PCB is separated by physical methods, including pneumatic separation, electrostatic separation and magnetic separation, and major metal contents are characterized by inductively coupled plasma emission spectrometry (ICP-AES). Results show that the metal and nonmetal particles of PCB are dissociated completely under the crush size 0.6mm; metal is mainly enriched in the four size fractions between 0.15 and 1.25 mm; relatively, pneumatic separation is suitable for 0.6-0.9 mm size fraction, while the electrostatic separation is suitable for three size fractions that are 0.15-0.3mm, 0.3-0.6mm and 0.9-1.25 mm. The whole process that involves crushing, electrostatic and magnetic separation has formed a closed cycle that can return material and provide salable product.

Flotation separation of waste plastics for recycling—A review

The sharp increase of plastic wastes results in great social and environmental pressures, and recycling, as an effective way currently available to reduce the negative impacts of plastic wastes, represents one of the most dynamic areas in the plastics industry today. Froth flotation is a promising method to solve the key problem of recycling process, namely separation of plastic mixtures. This review surveys recent literature on plastics flotation, focusing on specific features compared to ores flotation, strategies, methods and principles, flotation equipments, and current challenges. In terms of separation methods, plastics flotation is divided into gamma flotation, adsorption of reagents, surface modification and physical regulation.

Separation of polycarbonate and acrylonitrile-butadiene-styrene waste plastics by froth flotation combined with ammonia pretreatment.

The objective of this research is flotation separation of polycarbonate (PC) and acrylonitrile-butadiene-styrene (ABS) waste plastics combined with ammonia pretreatment. The PC and ABS plastics show similar hydrophobicity, and ammonia treatment changes selectively floatability of PC plastic while ABS is insensitive to ammonia treatment. The contact angle measurement indicates the dropping of flotation recovery of PC is ascribed to a decline of contact angle. X-ray photoelectron spectroscopy demonstrates reactions occur on PC surface, which makes PC surface more hydrophilic. Separation of PC and ABS waste plastics was conducted based on the flotation behavior of single plastic. At different temperatures, PC and ABS mixtures were separated efficiently through froth flotation with ammonia pretreatment for different time (13 min at 23 °C, 18 min at 18 °C and 30 min at 23 °C). For both PC and ABS, the purity and recovery is more than 95.31% and 95.35%, respectively; the purity of PC and ABS is up to 99.72% and 99.23%, respectively. PC and ABS mixtures with different particle sizes were separated effectively, implying that ammonia treatment possesses superior applicability.

Flotation separation of polyvinyl chloride and polyethylene terephthalate plastics combined with surface modification for recycling.

Surface modification with potassium permanganate (KMnO4) solution was developed for separation of polyvinyl chloride (PVC) and polyethylene terephthalate (PET) waste plastics. The floatability of PVC decreases with increasing of KMnO4 concentration, treatment time, temperature and stirring rate, while that of PET is unaffected. Fourier transform infrared (FT-IR) analysis confirms that mechanism of surface modification may be due to oxidization reactions occurred on PVC surface. The optimum conditions are KMnO4 concentration 1.25 mM/L, treatment time 50 min, temperature 60°C, stirring rate 300 r/min, frother concentration 17.5 g/L and flotation time 1 min. PVC and PET with different particle sizes were separated efficiently through two-stage flotation. Additionally, after ultrasonic assisted surface modification, separation of PVC and PET with different mass ratios was obtained efficiently through one-stage flotation. The purity and the recovery of the obtained products after flotation separation are up to 99.30% and 99.73%, respectively. A flotation process was designed for flotation separation of PVC and PET plastics combined with surface modification. This study provides technical insights into physical separation of plastic wastes for recycling industry.

Flotability and flotation separation of polymer materials modulated by wetting agents

The surface free energy, surface tension and contact angles were performed to investigate the properties of wetting agents. Adsorption of wetting agents changes wetting behavior of polymer resins. Flotability of polymer materials modulated by wetting agents was studied, and wetting agents change significantly flotability of polymer materials. The flotability decreases with increasing the concentration of wetting agents, and the wetting ability is lignin sulfonate (LS)>tannic acid (TA)>methylcellulose (MC)>triton X-100 (TX-100) (from strong to weak). There is significant difference in the flotability between polymer resins and plastics due to the presence of additives in the plastics. Flotation separation of two-component and multicomponent plastics was conducted based on the flotability modulated by wetting agents. The two-component mixtures can be efficiently separated using proper wetting agent through simple flotation flowsheet. The multicomponent plastic mixtures can be separated efficiently through multi-stage flotation using TA and LS as wetting agents, and the purity of separated component was above 94%, and the recovery was more than 93%.

Floatability of polymer materials modulated by frothers

Flotation tests of 35 polymer materials were carried out to investigate their floatability modulated by frothers. Results of flotation tests demonstrated that polymer resins and soft PVC showed high floatability, floatability of hard PVC plastics was relatively low and was related to the frothers, and there exists significant difference in the floatability of different post-consumer plastics. Flotation rate of post-consumer plastics varies from 0% to 100%. Furthermore, three-category low-energy surface (LES) was defined based on the hydrophile index of the materials involved in this paper, and an adsorption model was proposed to explain the results of flotation and to discuss the floatability of polymer materials modulated by frothers. Frother molecules are prone to adsorb on the surface of bubble rather than LES at relatively low concentration, bubble adsorbed by frother molecules is prone to approach first-category LES rather than third-category LES, and the structure of liquid film is formed on the first-category LES at large concentration. Floatability of polymer materials modulated by frothers is further discussed: frothers increase the floatability of the first-category LES but decrease the floatability of the third-category LES, while the floatability of the second-category LES is related to the type of frothers.

Interfacial interactions between plastic particles in plastics flotation.

Plastics flotation used for recycling of plastic wastes receives increasing attention for its industrial application. In order to study the mechanism of plastics flotation, the interfacial interactions between plastic particles in flotation system were investigated through calculation of Lifshitz-van der Waals (LW) function, Lewis acid-base (AB) Gibbs function, and the extended Derjaguin-Landau-Verwey-Overbeek potential energy profiles. The results showed that van der Waals force between plastic particles is attraction force in flotation system. The large hydrophobic attraction, caused by the AB Gibbs function, is the dominant interparticle force. Wetting agents present significant effects on the interfacial interactions between plastic particles. It is found that adsorption of wetting agents promotes dispersion of plastic particles and decreases the floatability. Pneumatic flotation may improve the recovery and purity of separated plastics through selective adsorption of wetting agents on plastic surface. The relationships between hydrophobic attraction and surface properties were also examined. It is revealed that there exists a three-order polynomial relationship between the AB Gibbs function and Lewis base component. Our finding provides some insights into mechanism of plastics flotation.

Flotation mechanisms of molybdenite fines by neutral oils

The flotation mechanisms of molybdenite fines by neutral oils were investigated through microflotation test, turbidity measurements, infrared spectroscopy, and interfacial interaction calculations. The results of the flotation test show that at pH 2−11, the floatability of molybdenite fines in the presence of transformer oil is markedly better than that in the presence of kerosene and diesel oil. The addition of transformer oil, which enhances the floatability of molybdenite fines, promotes the aggregation of molybdenite particles. Fourier transform infrared measurements illustrate that physical interaction dominates the adsorption mechanism of neutral oil on molybdenite. Interfacial interaction calculations indicate that hydrophobic attraction is the crucial force that acts among the oil collector, water, and molybdenite. Strong hydrophobic attraction between the oily collector and water provides the strong dispersion capability of the collector in water. Furthermore, the dispersion capability of the collector, not the interaction strength between the oily collectors and molybdenite, has a highly significant role in the flotation system of molybdenite fines. Our findings provide insights into the mechanism of molybdenite flotation.

Efficient combined method of selective dissolution and evaporation for recycling waste polyvinylbutyral films

Abstract A facile combined method of selective dissolution and evaporation method was developed to recycle the waste plasticised polyvinylbutyral (PVB) films, in which ethyl acetate was employed as a solvent and decolourising reagent. It has been found that the pigment and plasticiser are soluble in ethyl acetate, and PVB films become transparent and achromatous after dissolution–decolourisation. The optimised decolourising time and the ratio of liquor to material in each run are 40 min and 30∶1 respectively; and the optimised decolourisation times are 3. The solvent, pigment and plasticiser were also successfully recycled by reduced pressure evaporation. Ethyl acetate was recycled effectively under conditions of 55°C and 0·07 MPa (vacuum), and the separation for pigment and plasticiser was achieved at 230°C under 0·08 MPa (vacuum). Furthermore, the decolourisation process was detected to show no effect on the constitution and structure of PVB.