Jiangtao Di

Hierarchically buckled sheath-core fibers for superelastic electronics, sensors, and muscles

Composite stretchable conducting wires Think how useful a stretchable electronic “skin” could be. For example you could place it over an aircraft fuselage or a body to create a network of sensors, processors, energy stores, or artificial muscles. But it is difficult to make electronic interconnects and strain sensors that can stretch over such surfaces. Liu et al. created superelastic conducting fibers by depositing carbon nanotube sheets onto a prestretched rubber core (see the Perspective by Ghosh). The nanotubes buckled on relaxation of the core, but continued to coat it fully and could stretch enormously, with relatively little change in resistance. Science, this issue p. 400; see also p. 382 Rubber fibers coated with sheets of carbon nanotubes form highly stretchable conducting wires. [Also see Perspective by Ghosh] Superelastic conducting fibers with improved properties and functionalities are needed for diverse applications. Here we report the fabrication of highly stretchable (up to 1320%) sheath-core conducting fibers created by wrapping carbon nanotube sheets oriented in the fiber direction on stretched rubber fiber cores. The resulting structure exhibited distinct short- and long-period sheath buckling that occurred reversibly out of phase in the axial and belt directions, enabling a resistance change of less than 5% for a 1000% stretch. By including other rubber and carbon nanotube sheath layers, we demonstrated strain sensors generating an 860% capacitance change and electrically powered torsional muscles operating reversibly by a coupled tension-to-torsion actuation mechanism. Using theory, we quantitatively explain the complementary effects of an increase in muscle length and a large positive Poisson’s ratio on torsional actuation and electronic properties.

Ultrastrong, Foldable, and Highly Conductive Carbon Nanotube Film

Preparation of strong, flexible, and multifunctional carbon-based films has attracted considerable interest not only in fundamental research areas but also for industrial applications. We report a binder-free, ultrastrong, and foldable carbon nanotube (CNT) film using aligned few-walled nanotube sheets drawn from spinnable nanotube arrays. The film exhibits tensile strengths up to ∼2 GPa and a Youngs modulus up to ∼90 GPa, which is markedly superior to other types of carbon-based films reported, including commercial graphite foils, buckypapers, and graphene-related papers. The film can bear severe bending (even being folded) and shows good structure integrity and negligible change in electric conductivity. The unique structure of the CNT film (good nanotube alignment, high packing density) provides the film with direct and efficient transport paths for electricity. As a flexible charge collector, it favors a magnesium oxide coating to exhibit high charge/discharge rate stability and an excellent electrochemical capacitance close to its theoretical value.

Carbon‐Nanotube Fibers for Wearable Devices and Smart Textiles

Carbon-nanotube (CNT) fibers integrate such properties as high mechanical strength, extraordinary structural flexibility, high thermal and electrical conductivities, novel corrosion and oxidation resistivities, and high surface area, which makes them a very promising candidate for next-generation smart textiles and wearable devices. A brief review of the preparation of CNT fibers and recently developed CNT-fiber-based flexible and functional devices, which include artificial muscles, electrochemical double-layer capacitors, lithium-ion batteries, solar cells, and memristors, is presented.

Dry-Processable Carbon Nanotubes for Functional Devices and Composites

Assembly of carbon nanotubes (CNTs) in effective and productive ways is of vital importance to their application. Recent progress in synthesis of CNTs has inspired new strategies for utilizing the unique physiochemical properties of CNTs in macroscale materials and devices. Assembling CNTs by dry processes (e.g., directly collecting CNTs in the form of freestanding films followed by pressing, stretching, and multilayer stacking instead of dispersing them in solution) not only considerably simplifies the processes but also avoids structural damage to the CNTs. Various dry-processable CNTs are reviewed, focusing on their synthesis, properties, and applications. The synthesis techniques are organized in terms of aggregative morphologies and microstructure control of CNTs. Important applications such as functional thin-film devices, strong CNT films, and composites are included. The opportunities and challenges in the synthesis techniques and fabrication of advanced composites and devices are discussed.

Aligned Carbon Nanotubes for High-Efficiency Schottky Solar Cells

The development of low-cost and high-efficiency silicon Schottky solar cells has drawn considerable interest in recent years. A facial approach for the fabrication of carbon nanotube-silicon (CNT-Si) Schottky solar cells by using aligned double-walled CNTs drawn from a CNT array is demonstrated. The aligned CNTs help to form high CNT-Si junction density and provide efficient charge-transport paths. The power conversion efficiency (PCE) reaches 10.5%, which is higher than that of solar cells fabricated using pristine and random CNT networks. Furthermore, the cell fabrication is scalable, and the solar cells fabricated in one batch show very small PCE fluctuations.

Harvesting electrical energy from carbon nanotube yarn twist

Making the most of twists and turns The rise of small-scale, portable electronics and wearable devices has boosted the desire for ways to harvest energy from mechanical motion. Such approaches could be used to provide battery-free power with a small footprint. Kim et al. present an energy harvester made from carbon nanotube yarn that converts mechanical energy into electrical energy from both torsional and tensile motion. Their findings reveal how the extent of yarn twisting and the combination of homochiral and heterochiral coiled yarns can maximize energy generation. Science, this issue p. 773 Twisted and coiled carbon nanotubes can harvest electrical energy from mechanical motion. Mechanical energy harvesters are needed for diverse applications, including self-powered wireless sensors, structural and human health monitoring systems, and the extraction of energy from ocean waves. We report carbon nanotube yarn harvesters that electrochemically convert tensile or torsional mechanical energy into electrical energy without requiring an external bias voltage. Stretching coiled yarns generated 250 watts per kilogram of peak electrical power when cycled up to 30 hertz, as well as up to 41.2 joules per kilogram of electrical energy per mechanical cycle, when normalized to harvester yarn weight. These energy harvesters were used in the ocean to harvest wave energy, combined with thermally driven artificial muscles to convert temperature fluctuations to electrical energy, sewn into textiles for use as self-powered respiration sensors, and used to power a light-emitting diode and to charge a storage capacitor.

New twist on artificial muscles

Lightweight artificial muscle fibers that can match the large tensile stroke of natural muscles have been elusive. In particular, low stroke, limited cycle life, and inefficient energy conversion have combined with high cost and hysteretic performance to restrict practical use. In recent years, a new class of artificial muscles, based on highly twisted fibers, has emerged that can deliver more than 2,000 J/kg of specific work during muscle contraction, compared with just 40 J/kg for natural muscle. Thermally actuated muscles made from ordinary polymer fibers can deliver long-life, hysteresis-free tensile strokes of more than 30% and torsional actuation capable of spinning a paddle at speeds of more than 100,000 rpm. In this perspective, we explore the mechanisms and potential applications of present twisted fiber muscles and the future opportunities and challenges for developing twisted muscles having improved cycle rates, efficiencies, and functionality. We also demonstrate artificial muscle sewing threads and textiles and coiled structures that exhibit nearly unlimited actuation strokes. In addition to robotics and prosthetics, future applications include smart textiles that change breathability in response to temperature and moisture and window shutters that automatically open and close to conserve energy.

Polymethylmethacrylate coating on aligned carbon nanotube-silicon solar cells for performance improvement

Polymethylmethacrylate (PMMA) coating has been spin-coated onto aligned carbon nanotube–silicon (CNT–Si) solar cells and the efficiency increased from 7.1% to 11.5%, and was further increased to 13.1% when doped with nitric acid (HNO3) under air mass (AM 1.5) conditions. The antireflection of PMMA coating and the decreased resistance at the CNT–Si interface during PMMA drying process together contributed to the performance improvement.

Crosslinked Carbon Nanotube Aerogel Films Decorated with Cobalt Oxides for Flexible Rechargeable Zn–Air Batteries

Air electrodes with high catalytic activity are of great importance for rechargeable zinc-air batteries. Herein, a flexible, binder-free composite air electrode for zinc-air batteries is reported, which utilizes a lightweight, conductive, and crosslinked aerogel film of carbon nanotubes (CNTs) functioned as a 3D catalyst-supporting scaffold for bifunctional cobalt (II/III) oxides and as a current collector. The composite electrode shows high catalytic activities for both oxygen reduction reaction and oxygen evolution reaction, resulting from the synergistic effect of nitrogen-doped CNTs and spinel Co3 O4 nanoparticles. Solid-state Zn-air batteries assembled using such free-standing air electrodes (without the need of additional current collectors) are bendable and show low resistances, low charge/discharge overpotentials, and a high cyclic stability.

High power density electrochemical thermocells for inexpensively harvesting low-grade thermal energy

Continuously operating thermo-electrochemical cells (thermocells) are of interest for harvesting low-grade waste thermal energy because of their potentially low cost compared with conventional thermoelectrics. Pt-free thermocells devised here provide an output power of 12 W m-2 for an interelectrode temperature difference (ΔT) of 81 °C, which is sixfold higher power than previously reported for planar thermocells operating at ambient pressure.