Jianlin Sun

Tribological Performance and Wear Mechanism of Compound Containing S, P, and B as EP/AW Additives in Copper Foil Oil

ABSTRACT Research and development on the high biodegradability of additives is indispensable for environmentally friendly lubricants, which is one of the key factors to advance lubricant technology toward “greener” chemistry. The tribological performance of fatty alcohol polyoxyethylene phosphate acid ester (EK), boron-containing amide (BT), dialkyl dithiophosphate ester (DDE), and a mixture of these (compound) as extreme pressure (EP)/antiwear (AW) additives in hydrogenated base oil (GH) were investigated using a four-ball testing machine. The elemental composition and chemical characteristics of the AW films generated on the surfaces of the steel balls were studied using X-ray photoelectron spectroscopy (XPS), and their AW mechanisms are hereby proposed. Thermal degradation tests were conducted to identify their thermal stabilities using thermogravimetry and differential scanning calorimetry. The results show that these additives can greatly improve the EP/AW properties of GH. XPS analyses of the worn surfaces indicate that decomposed borate esters and organic sulfide or nitrides were adsorbed on the worn surface, and the P and S elements of the compound reacted with the metal and existed in the form of phosphates and sulfates, both of which contributed to the formation of a boundary lubricating film. Moreover, these additives provide the lubricants with excellent oxidation resistance and thermal stability.

QSPR Models for the Prediction of Friction Coefficient and Maximum Non-Seizure Load of Lubricants

A quantitative structure–property relationship (QSPR) model was used to study the friction coefficient and maximum non-seizure load of fatty acids, alcohols, and esters as extreme pressure and antiwear additives in lubricants on the surface of steel using several physicochemical descriptors. The tribological properties of these compounds on the steel surface were studied using a four-ball tribo-tester. Molecular refractivity and several structural descriptors were adopted in the development of the QSPR using a genetic function approximation (GFA) statistical analysis method. The results show that quantum descriptors are a better choice for predicting the friction coefficient and maximum non-seizure load of lubricants. Hydrogen bond donor, dipole, polarizability, molecular refractivity, and surface area are the most sensitive among the major contributing descriptors.

Tribochemical Behavior of Ashless Dialkyl Dithiophosphate Ester as an EP/AW Additive in Mineral Oil for Steel–Aluminum Contact

ABSTRACT Dialkyl dithiophosphate ester (DDPE) used as an extreme pressure/antiwear (EP/AW) additive in mineral base oil (BO) was introduced to a steel–aluminum contact in this study. The tribological performance of DDPE was explored by means of a universal tribotester under different loads and durations. The worn aluminum surface topographies were observed and photographed via laser scanning confocal microscopy (LSCM) and scanning electron microscopy (SEM). Tribochemical interactions between the additive and aluminum surface were investigated using energy-dispersive spectroscopy (EDS) and X-ray photoelectron spectroscopy (XPS). The distinction of chemical structure between lubricant untapped and the counterpart retrieved after a 3-h sliding process was detected by Fourier transform infrared spectroscopy (FTIR). The friction coefficient of a BO + DDPE-lubricated friction pair under 300 N shows the lowest value. LSCM and SEM images show that the aluminum surface lubricated with BO + DDPE was well protected under a high loading condition of 300 N, and the 3-h sliding process deteriorated the surface topography. However, DDPE was not able to offer an effective lubricating film under a mild condition of 50 N. EDS results of S and P elements on the worn surface indicate that a tribochemical film was generated under 300 N in the sliding process. XPS results further show that the chemical compounds in the tribochemical film included Al2S3, Al2(SO4)3, AlPO4, and Al2O3. The P-containing compound in the tribofilm acted as a sacrificial layer, whereas the S-containing compounds were more durable. FTIR analyses demonstrate that the phosphorus–sulfur double bond was broken up due to the tribochemical interactions.

Adsorption behavior of tautomeric forms of 2-aminino-5-mercato-1,3,4 – thiadizole as corrosion inhibitor on copper surface

Purpose The purpose of this study is to evaluate the effect of the four tautomeric forms of 2-amino-5-mercatpo-1,3,4-thiadizole (AMT) absorbed on copper surface by the polar or non-polar groups. Polar group of AMT is mostly electronegative with larger N and S atoms as central atoms. 5-amino-1,3,4-thiadiazole-2(3H)-thion (AMT-c) has the highest adsorption energy and is easy to react with copper. The interaction between AMT-c and copper conforms to chemisorption, which is to be further verified by the experiment on the weight loss measurement. Design/methodology/approach Adsorption behavior of AMT as corrosion inhibitor on copper surface in oil field was studied by weight loss measurement, and the corrosion inhibition mechanism was analyzed. Reactive sites and distributions of tautomeric forms of AMT as inhibitor on Cu(100) crystal plane were calculated by density functional theory. Findings All atoms of AMT are in the same plane, and AMT is an aromatic ring structure by large p-chain adsorbed on the metal surface by a plane configuration. AMT-c has the highest adsorption energy and also the most stable isomerized product. The determinate locations of AMT on the Cu(100) surface are the bridge and the hollow sites using molecular dynamics. Corrosion of copper can be effectively inhibited by AMT, which is a kind of excellent corrosion inhibitor, and this property is attributed to the polar groups and non-polar groups of AMT that play a role as absorption and shielding on copper surface, respectively. Inhibition efficiency is increased with the increase in the concentration of the inhibitor. The maximum efficiency of 92 per cent is obtained for 50 ppm AMT concentration at 373 K, which is attributed to the presence of extensively delocalized electrons of the phenyl rings, planarity and the presence of lone pair of electrons on N and S atoms, which favored a greater adsorption of inhibitors on copper surface. Originality/value Corrosion of copper can be effectively inhibited by AMT, which is a kind of excellent corrosion inhibitor, and this property is attributed to the polar groups and non-polar groups of AMT that play a role as absorption and shielding on copper surface, respectively. Adsorption of AMT as corrosion inhibitor on copper surface obeys Langmuir isotherm. The interaction between AMT and copper conforms to chemisorption, which is to be further verified by the experiment on the weight loss measurement.