Jim Benson

Ultra Strong Silicon-Coated Carbon Nanotube Nonwoven Fabric as a Multifunctional Lithium-Ion Battery Anode

Materials that can perform simultaneous functions allow for reductions in the total system mass and volume. Developing technologies to produce flexible batteries with good performance in combination with high specific strength is strongly desired for weight- and power-sensitive applications such as unmanned or aerospace vehicles, high-performance ground vehicles, robotics, and smart textiles. State of the art battery electrode fabrication techniques are not conducive to the development of multifunctional materials due to their inherently low strength and conductivities. Here, we present a scalable method utilizing carbon nanotube (CNT) nonwoven fabric-based technology to develop flexible, electrochemically stable (∼494 mAh·g(-1) for 150 cycles) battery anodes that can be produced on an industrial scale and demonstrate specific strength higher than that of titanium, copper, and even a structural steel. Similar methods can be utilized for the formation of various cathode and anode composites with tunable strength and energy and power densities.

Transformation of bulk alloys to oxide nanowires

Alcohols remove lithium to make nanowires Many existing routes for making metal and metal oxide nanowires are complex, require harsh solvents, or are not easily scaled up. Lei et al. developed an extraction process to remove lithium from aluminum or magnesium alloys by using alcohol solvents. The resulting highly reactive Al or Mg atoms formed alkoxide nanowires, which could be converted into oxides by high-temperature treatment. The authors used this approach to produce Al2O3 separators that enhanced the safety of lithium batteries. Science, this issue p. 267 Alcohol extraction of lithium from aluminum or magnesium alloys creates alkoxide nanowires that are transformed to metal nanowires on heating. One dimensional (1D) nanostructures offer prospects for enhancing the electrical, thermal, and mechanical properties of a broad range of functional materials and composites, but their synthesis methods are typically elaborate and expensive. We demonstrate a direct transformation of bulk materials into nanowires under ambient conditions without the use of catalysts or any external stimuli. The nanowires form via minimization of strain energy at the boundary of a chemical reaction front. We show the transformation of multimicrometer-sized particles of aluminum or magnesium alloys into alkoxide nanowires of tunable dimensions, which are converted into oxide nanowires upon heating in air. Fabricated separators based on aluminum oxide nanowires enhanced the safety and rate capabilities of lithium-ion batteries. The reported approach allows ultralow-cost scalable synthesis of 1D materials and membranes.

Nanostructured composites for high energy batteries and supercapacitors

High power energy storage devices, such as Li-ion batteries and supercapacitors, are critical for the development of zero-emission electric vehicles, large scale smart grid, energy efficient ships and locomotives, wearable devices and portable electronics. This review will focus on our progress with the developments of nanocomposite electrodes capable to improve both the energy and power storage characteristics of the state of the art devices. We review recent advancements in ultra-high capacity conversion-type anodes and cathodes for Li ion batteries as well as carbon-metal oxide and carbon-conductive polymer (nano)composite electrodes for supercapacitors. Various routes to overcome existing challenges will be discussed, including various solution deposition techniques, atomic layer deposition (ALD), chemical vapor deposition (CVD) and electro-deposition. Several designs and implementations of multi-functional electrodes will also be presented.