Jinwu Wang

Evaluation of physical structural features on influencing enzymatic hydrolysis efficiency of micronized wood

Enzymatic hydrolysis of lignocellulosic biomass is highly dependent on the changes in structural features after pretreatment. Mechanical milling pretreatment is an effective approach to alter the physical structure of biomass and thus improve enzymatic hydrolysis. This study examined the influence of structural characteristics on the enzymatic hydrolysis of micronized wood particles from mechanical milling pretreatment. We have also evaluated the energy efficiency of this processing method. Results indicate that the influence of processing variables on enzymatic hydrolysis of micronized wood relate mainly to the structural properties of particles. Reducing particle size down to ca. 30 μm disintegrates fibers and fiber bundles, while improving the enzymatic hydrolysis of the milled wood to around 40% of theoretical yield. Mechanically disintegrating the fiber cell wall into micronized fragments smaller than 30 μm further increases surface area and disrupts crystalline structure of cellulose, facilitating significant carbohydrate conversion (over 70% of theoretical yield). Empirical prediction of carbohydrate conversion with structural characteristics using a multiple linear regression model indicated that the enzymatic hydrolysis of micronized wood improved as collectively increasing surface area (i.e., reducing particle size and aspect ratio) and decreasing crystallinity during mechanical milling pretreatment. Energy efficiency results demonstrate that using a low-moisture content of the starting material and a multi-step milling process decreases the energy required when producing simple sugars with a mechanical pretreatment. Findings from this study provide new insights for mechanically overcoming biomass recalcitrance and developing cost-effective milling technologies for industrial scale applications in biorefinery.

Kenaf Bast Fibers—Part I: Hermetical Alkali Digestion

The objective of this study was to develop a hermetical alkali digestion process to obtain single cellulosic fibers from kenaf bast. Kenaf bast were hermetically digested into single fiber using a 5% sodium hydroxide solution for one hour at four different temperatures (80°C, 110°C, 130°C, and 160°C). The hermetical digestion process used in this study produced fibers with high cellulose content (84.2–92.3%) due to the removal of lignin and hemicelluloses. The surface hardness and elastic modulus of the fibers digested at 130°C and 160°C were improved significantly compared with those digested at 80°C. The tensile modulus and tensile strength of the individual fibers reduced as the digestion temperature increased from 110°C to 160°C. Micropores were generated in fiber cell wall when the fibers were digested at 130°C and 160°C. The studies on the composites that were made from polypropylene reinforced with the digested fibers indicated that the compatibility between the digested fibers and polypropylene matrix was poor.

Preparation and Characterization of Cellulose Nanocrystals from the Bio-ethanol Residuals

This study was to explore the conversion of low-cost bio-residuals into high value-added cellulose nanocrystals. Two enzymatic hydrolyzed residuals (i.e., HRMMW and HRSPW) were collected from two different bio-ethanol producing processes—hydrolyzing medium-milled wood (MMW) and hydrolyzing acid sulfite pretreated wood (SPW), respectively. The results showed that both residuals contained over 20 wt % glucan with a crystallinity of about 30%, confirming the existence of cellulose in a well-organized structure in two bio-residuals. The cellulose nanocrystals (CNCs) were successfully extracted by first bleaching the hydrolyzed residuals to remove lignin and then hydrolyzing them with sulfuric acid. The resulting CNCs displayed the flow birefringence under two crossed polarizers. Compared with CNCs from microfibrillated cellulose (CNCMCC), HRMMW and its resulted CNC present the smallest particle size and aspect ratio. CNCMCC had the larger particle size, aspect ratio, and higher z-potential value, CNCSPW presented a similar morphology to CNCMCC, and had the largest aspect ratio. The CNCMCC enhanced its high crystallinity to 85.5%. However, CNCMMW and CNCSPW had a better thermal stability and higher activation energy as well as onset temperature and maximum decomposition temperature. As a result, the CNCs from bio-ethanol residuals are valued and promising cellulose nanoparticle resources.

Increased sugar yield from pre-milled Douglas-fir forest residuals with lower energy consumption by using planetary ball milling

Impact of planetary ball milling on pre-milled wood fiber was studied to improve efficiency of energy consumption for bioconversion using post-harvest forest residuals. Crystalline cellulose decreased from 40.73% to 11.70% by ball milling. Crystallinity index of ball milled wood samples had a negative correlation with glucose yield (r = -0.97, p < .01), xylose/mannose (r = -0.96, p < .01), and a positive correlation with median particle size (r = 0.77, p < .01). Range of glucose yield and xylose/mannose yield for ball milled samples was found to be 24.45-59.67% and from 11.92% to 23.82%, respectively. Morphological changes of the lignocellulosic biomass were observed; the compact fiber bundles of the forest residuals were cleaved to smaller particles with lower aspect ratio with increasing intensity of ball milling. The required energy ranged from 0.50 to 2.15 kWh/kg for 7-30 min of milling respectively.

Evaluating the effect of wood ultrastructural changes from mechanical treatment on kinetics of monomeric sugars and chemicals production in acid bisulfite treatment

Currently, various chemical-mechanical treatments were widely used in biofuel production to achieve high total sugar yields. However, the interaction between two treatments was scarcely investigated. In this study, we employed a ball milling process to create ultrastructural changes for Douglas-fir (Pseudotsuga menziesii) micronized wood powders. The 0, 30, and 60min ball milled wood powders resulted in a crystallinity index of 0.41, 0.21, and 0.10 respectively. It was found that the ultrastructural changes accelerate monomeric sugars production without influencing the yield of sugar degradation products. The optimal acid bisulfite treatment time was substantially decreased from 120min to 40min as the cellulose crystallinity decreased. Meanwhile, total sugar yield increased from 65% to 92% and had a linear relation with a decrease of the cellulose crystallinity.

Modeling the production of sugar and byproducts from acid bisulfite pretreatment and enzymatic hydrolysis of Douglas-fir.

The aim of this work was to investigate the kinetics of multiple chemicals in acid bisulfite pretreatment and the relationship between total sugar yields and pretreatment factors (temperature and time). The results showed Saeman model accurately fitted the pretreatment process. According to this kinetic model, a maximum hemicellulose hydrolysis yield was achieved at a treatment time of 75min with a temperature of 145°C. Meantime, the concentrations of acetic acid, hydroxymethylfurfural (HMF), and furfural were 1.54, 0.60, and 1.15gL-1, respectively. Also, a Lorentzian function described the relationship between total sugar yield and pretreatment factors: temperature and time. The regression parameters from this mathematical fitting have accurately reflected the maximum total sugar yield and the optimal treatment conditions were determined to be 145°C and 110min.

Facile Fabrication of 100% Bio-based and Degradable Ternary Cellulose/PHBV/PLA Composites

Modifying bio-based degradable polymers such as polylactide (PLA) and poly(hydroxybutyrate-co-hydroxyvalerate) (PHBV) with non-degradable agents will compromise the 100% degradability of their resultant composites. This work developed a facile and solvent-free route in order to fabricate 100% bio-based and degradable ternary cellulose/PHBV/PLA composite materials. The effects of ball milling on the physicochemical properties of pulp cellulose fibers, and the ball-milled cellulose particles on the morphology and mechanical properties of PHBV/PLA blends, were investigated experimentally and statistically. The results showed that more ball-milling time resulted in a smaller particle size and lower crystallinity by way of mechanical disintegration. Filling PHBV/PLA blends with the ball-milled celluloses dramatically increased the stiffness at all of the levels of particle size and filling content, and improved their elongation at the break and fracture work at certain levels of particle size and filling content. It was also found that the high filling content of the ball-milled cellulose particles was detrimental to the mechanical properties for the resultant composite materials. The ternary cellulose/PHBV/PLA composite materials have some potential applications, such as in packaging materials and automobile inner decoration parts. Furthermore, filling content contributes more to the variations of their mechanical properties than particle size does. Statistical analysis combined with experimental tests provide a new pathway to quantitatively evaluate the effects of multiple variables on a specific property, and figure out the dominant one for the resultant composite materials.

Improvement of enzymatic digestibility of wood by a sequence of optimized milling procedures with final vibratory tube mills for the amorphization of cellulose

Abstract A three-stage wood milling process was investigated leading to coarse, fine and amorphization of milled wood (MW) as a pretreatment for enzymatic wood hydrolysis. An eccentric vibratory tube mill (EVTM) and a spring suspended vibratory tube mill (SSVTM) were found to be suitable for wood cellulose amorphization. Both methods gave rise to highly digestible and amorphous wood powders amenable to enzymatic hydrolysis. The SSVTM had superior energy efficiency. The resulting MW afforded a 70% sugar yield via enzymatic hydrolysis and the total energy consumption was around 1.5 kWh kg−1 oven-dried wood (odW) for all three milling stages. In contrast, EVTM consumed 17 kWh kg−1 odW energy. Accordingly, SSVTM has a high potential for preparing wood for enzymatic hydrolysis.

Novel micronized woody biomass process for production of cost-effective clean fermentable sugars

Thermo-chemical pretreatments of biomass typically result in environmental impacts from water use and emission. The degradation byproducts in the resulting sugars can be inhibitory to the activities of enzymes and yeasts. The results of this study showed that combining existing commercial comminution technology can reduce total energy consumption with improved saccharification yield while eliminating chemical use. Impact mill was found to be the most efficient milling for size reduction of forest residual chips from ca. 2 mm to a specific value below 100 µm. The further micronization effectively disrupted the recalcitrance of the woody biomass and produced the highly saccharifiable substrates for downstream processing. In addition, extrusion can be integrated into a clean cellulosic sugar process for further fibrillation in place of the conventional mixing processing. The highest energy efficiency was observed on the impact-milled samples with 0.515 kg sugars kWh-1.

Techno-Economic Analysis of Forest Residue Conversion to Sugar Using Three-Stage Milling as Pretreatment

This study quantifies the cost of cellulosic sugar production using a fully-mechanical pretreatment process and fuel pellets as a co-product. The pretreatment reduces softwood forest harvest residuals to micron-sized amorphous particles. Energy consumption is minimized using a three-stage milling process. A techno-economic analysis was completed for a milling facility with saccharification and wood pellet manufacture. For the base case, concentrated sugar syrup can be produced for