John A. Finlay

Engineered antifouling microtopographies – effect of feature size, geometry, and roughness on settlement of zoospores of the green alga Ulva

Abstract The effect of feature size, geometry, and roughness on the settlement of zoospores of the ship fouling alga Ulva was evaluated using engineered microtopographies in polydimethylsiloxane elastomer. The topographies studied were designed at a feature spacing of 2 μm and all significantly reduced spore settlement compared to a smooth surface. An indirect correlation between spore settlement and a newly described engineered roughness index (ERI) was identified. ERI is a dimensionless ratio based on Wenzels roughness factor, depressed surface fraction, and the degree of freedom of spore movement. Uniform surfaces of either 2 μm diameter circular pillars (ERI = 5.0) or 2 μm wide ridges (ERI = 6.1) reduced settlement by 36% and 31%, respectively. A novel multi-feature topography consisting of 2 μm diameter circular pillars and 10 μm equilateral triangles (ERI = 8.7) reduced spore settlement by 58%. The largest reduction in spore settlement, 77%, was obtained with the Sharklet AF™ topography (ERI = 9.5).

The Influence of Surface Wettability on the Adhesion Strength of Settled Spores of the Green Alga Enteromorpha and the Diatom Amphora

Abstract In this paper we report on the effect of surface wettability on surface selection and adhesion properties of settled (adhered) spores of the biofouling marine alga Enteromorpha and cells of the diatom Amphora, through the use of patterned self-assembled monolayers (SAMs). The SAMs were formed from alkanethiols terminated with methyl (CH3) or hydroxyl (OH) groups, or mixtures of the two, creating a discontinuous gradient of wettability as measured by advancing water contact angle. In the case of Enteromorpha, primary adhesion, as measured by the transition from a motile spore to a settled, sessile organism, is strongly promoted by the hydrophobic surfaces. On the other hand, adhesion strength of the settled spores, as measured by resistance to detachment in a turbulent flow cell, is greatest on a hydrophilic surface. In the case of Amphora, there is little influence of surface wettability on the primary adhesion of this organism, but motility is inhibited at contact angles ≥60° and the cells are more strongly adhered to hydrophobic surfaces. Adhesion strength of Enteromorpha spores is also influenced by group size, spores in groups being more resistant to detachment than single spores.

Polysulfobetaine-Grafted Surfaces as Environmentally Benign Ultralow Fouling Marine Coatings

Coatings based on polysulfobetaine polymers are being developed as environmentally benign, fouling-resistant marine coatings. Poly(sulfobetaine methacrylate) (polySBMA) brushes were grafted onto glass surfaces using surface-initiated atom transfer radical polymerization (ATRP). The settlement, growth, and attachment strength of marine algae were investigated on polySBMA-coated surfaces. Results showed that few spores of the green marine alga, Ulva, settled (attached) on the polySMBA surfaces, and the adhesion strength of both spores and sporelings (young plants) was low. Diatoms were also mostly unable to adhere to the polySMBA surfaces. Assays demonstrated that SBMA polymers in solution were not toxic. The data are discussed in terms of the interfacial properties presented by the polySMBA surfaces. Zwitterionic polymers and coatings exhibit great advantages for their effectiveness to resist marine fouling while being environmentally benign and are promising as ultralow fouling marine coatings.

Species-specific engineered antifouling topographies: correlations between the settlement of algal zoospores and barnacle cyprids

Abstract Novel, non-toxic antifouling technologies are focused on the manipulation of surface topography to deter settlement of the dispersal stages of fouling organisms. This study investigated the effect of the aspect ratio (feature height/feature width) of topographical features engineered in polydimethylsiloxane, on the settlement of cyprids of Balanus amphitrite and zoospores of Ulva linza. The correlation of relative aspect ratios to antifouling efficacy was proven to be significant. An increase in aspect ratio resulted in an increase of fouling deterrence for both zoospores and cyprids. The spore density of Ulva was reduced 42% with each unit increase in aspect ratio of the Ulva-specific Sharklet AF™ topography. Similarly, the number of settled cyprids was reduced 45% with each unit increase in aspect ratio. The newly described barnacle-specific Sharklet AF™ topography (40 μm feature height, aspect ratio of 2) reduced cyprid settled by 97%. Techniques have been developed to superimpose the smaller Ulva-specific topographies onto the barnacle-specific surfaces into a hierarchical structure to repel both organisms simultaneously. The results for spore settlement on first-generation hierarchical surfaces provide insight for the efficacious design of such structures when targeting multiple settling species.

Adhesion and motility of fouling diatoms on a silicone elastomer

Recent demands for non-toxic antifouling technologies have led to increased interest in coatings based on silicone elastomers that ‘release’ macrofouling organisms when hydrodynamic conditions are sufficiently robust. However, these types of coatings accumulate diatom slimes, which are not released even from vessels operating at high speeds ( > 30 knots). In this study, adhesion strength and motility of three common fouling diatoms (Amphora coffeaeformis var. perpusilla (Grunow) Cleve, Craspedostauros australis Cox and Navicula perminuta Grunow) were measured on a polydimethylsiloxane elastomer (PDMSE) and acid-washed glass. Adhesion of the three species was stronger to PDMSE than to glass but the adhesion strengths varied. The wall shear stress required to remove 50% of cells from PDMSE was 17 Pa for Craspedostauros, 24 Pa for Amphora and >> 53 Pa for Navicula; the corresponding values for glass were 3, 10 and 25 Pa. In contrast, the motility of the three species showed little or no correlation between the two surfaces. Craspedostauros moved equally well on glass and PDMSE, Amphora moved more on glass initially before movement ceased and Navicula moved more on PDMSE before movement ceased. The results show that fouling diatoms adhere more strongly to a hydrophobic PDMSE surface, and this feature may contribute to their successful colonization of low surface energy, foul-release coatings. The results also indicate that diatom motility is not related to adhesion strength, and motility does not appear to be a useful indicator of surface preference by diatoms.

Development and Testing of Hierarchically Wrinkled Coatings for Marine Antifouling

We report on the formation and testing of novel marine coatings comprising hierarchically wrinkled surface topographies (HWTS) having wrinkles of different length scales (generations) ranging from tens of nanometers to a fraction of a millimeter. The individual wrinkle generations are arranged in nested patterns, where each larger wrinkle resides underneath and represents a scaled-up version of the smaller wrinkle. We present and discuss results from field tests in seawater and laboratory experiments. The results of our field tests reveal that while coatings with flat topographies foul after relatively short time periods (4-15 weeks), the HWST coatings with the same chemistries as flat coatings remain relatively free of biofouling even after prolonged exposure to seawater (18 months). In contrast to flat coatings, the HWST substrates are not colonized by barnacles. These observations suggest that surface topography plays a dominant role in governing the coating defense against barnacle fouling even without fine-tuning the chemical composition of the overcoat. Laboratory experiments indicate that settlement of zoospores of the green alga Ulva and the strength of attachment of sporelings (young plants) depend on the chemical composition of the coating as well as surface topography.

Antifouling Potential of Lubricious, Micro-engineered, PDMS Elastomers against Zoospores of the Green Fouling Alga Ulva (Enteromorpha)

The settlement and release of Ulva spores from chemically modified, micro-engineered surface topographies have been investigated using poly(dimethyl siloxane) elastomers (PDMSe) with varying additions of non-network forming poly(dimethyl siloxane) based oils. The topographic features were based on 5 μm wide pillars or ridges separated by 5, 10, or 20 μm wide channels. Pattern depths were 5 or 1.5 μm. Swimming spores showed no marked difference in settlement on smooth surfaces covered with excess PDMS oils. However, incorporation of oils significantly reduced settlement density on many of the surfaces with topographic features, in particular, the 5 μm wide and deep channels. Previous results, confirmed here, demonstrate preferences by the spores to settle in channels and against pillars with spatial dimensions of 5 μm, 10 μm and 20 μm. The combination of lubricity and pillars significantly reduced the number of attached spores compared to the control, smooth, unmodified PDMSe surfaces when exposed to turbulent flow in a flow channel. The results are discussed in relation to the energy needs for spores to adhere to various surface features and the concepts of ultrahydrophobic surfaces. A factorial, multi-level experimental design was analyzed and a 2nd order polynomial model was regressed for statistically significant effects and interactions to determine the magnitude and direction of influence on the spore density measurements between factor levels.

Effect of Substratum Surface Chemistry and Surface Energy on Attachment of Marine Bacteria and Algal Spores

ABSTRACT Two series of self-assembled monolayers (SAMs) of ω-substituted alkanethiolates on gold were used to systematically examine the effects of varying substratum surface chemistry and energy on the attachment of two model organisms of interest to the study of marine biofouling, the bacterium Cobetia marina (formerly Halomonas marina) and zoospores of the alga Ulva linza (formerly Enteromorpha linza). SAMs were formed on gold-coated glass slides from solutions containing mixtures of methyl- and carboxylic acid-terminated alkanethiols and mixtures of methyl- and hydroxyl-terminated alkanethiols. C. marina attached in increasing numbers to SAMs with decreasing advancing water contact angles (θAW), in accordance with equation-of-state models of colloidal attachment. Previous studies of Ulva zoospore attachment to a series of mixed methyl- and hydroxyl-terminated SAMs showed a similar correlation between substratum θAW and zoospore attachment. When the hydrophilic component of the SAMs was changed to carboxylate, however, the profile of attachment of Ulva was significantly different, suggesting that a more complex model of interfacial energetics is required.

The influence of elastic modulus and thickness on the release of the soft-fouling green alga Ulva linza (syn. Enteromorpha linza) from poly(dimethylsiloxane) (PDMS) model networks

The effect of modulus and film thickness on the release of adhered spores and sporelings (young plants) of the green fouling alga Ulva (syn. Enteromorpha) was investigated. PDMS elastomers of constant thickness (100 μm) but different elastic moduli were prepared by varying cross-link density with functional silicone oligomers with degrees of polymerization ranging from 18–830. This provided a 50-fold range of modulus values between 0.2 and 9.4 MPa. Three PDMS coatings of different thicknesses were tested at constant elastic modulus (0.8 MPa). The data revealed no significant increase in percentage spore removal except at the lowest modulus of 0.2 MPa although sporelings released more readily at all but the highest modulus. The influence of coating thickness was also greater for the release of sporelings compared to spores. The release data are discussed in the light of fracture mechanics models that have been applied to hard fouling. New concepts appertaining to the release of soft fouling organisms are proposed, which take into account the deformation in the adhesive base of the adherand and deformation of the PDMS film.

A turbulent channel flow apparatus for the determination of the adhesion strength of microfouling organisms

The development of novel, fouling‐release surfaces has led to the need for better test methods to evaluate their performance. A water channel has been designed to measure the adhesion strength of microfouling organisms to test surfaces. The apparatus allows six replicate microscope slides to be mounted in a fully‐developed, turbulent channel flow. Wall shear stress in the test section can be varied from 0.9–30 Pa over a Reynolds number range of 2,800 to 27,000 based on the bulk mean velocity and channel height. Calibration of the device indicates that the accuracy and repeatability in the wall shear stress is within 4% throughout the range. Experiments using the fouling diatom Amphora settled on acid‐washed glass slides are presented. The results show significant differences in the shear stress required to remove Amphora cells with settlement time. No significant differences among the replicate slides were observed, indicating flow uniformity in the test section.