Jongman Lee

Preparation and characterisation of alumina-based composite support layers

Porous ceramic membranes are of special interest owing to their outstanding thermal and chemical stability. However, porous ceramic membranes with permeability usually suffer from low mechanical strength. Therefore, there have been a number of studies of the optimisation of membrane mechanical strength and permeability. In this paper, to avoid a trade-off between mechanical strength and permeability, we attempt to enhance these parameters by incorporating diatomite as both a pore former and a bonding phase. Because the flexural strength and air permeability of alumina support layers cannot be enhanced simultaneously by just changing the sintering temperature, we investigate whether they can be controlled by changing the amount of added diatomite. We study the effectiveness of diatomite as both a pore former and a bonding phase through a comparison of alumina–diatomite and the alumina–pyrophyllite composite support layers.

The membrane properties of alumina-coated alumina support layers and alumina-coated diatomite–kaolin composite support layers

ABSTRACT Porous ceramic membranes are a current research focus because of their outstanding thermal and chemical stability. Recent research has utilised inexpensive natural materials such as diatomite to reduce the expense of these porous ceramic membranes. However, insufficient data exist for microfiltration applications using the diatomite-based membranes. The measured membrane properties of alumina-coated alumina support layers and alumina-coated diatomite–kaolin composite support layers have been compared. These experiments have been used to determine whether the average pore size could be reduced effectively by controlling the thickness of the alumina coating layer, while maintaining acceptable water permeability. The membrane properties of the alumina-coated alumina support layers and the alumina-coated diatomite–kaolin composite support layers were examined using the scanning electron microscopy, mercury porosimetry, and a dead-end microfiltration system.