Joong Tark Han

Fabrication of a bionic superhydrophobic metal surface by sulfur-induced morphological development

We describe the fabrication of lotus leaf-like superhydrophobic metal surfaces by using the simple electrochemical reaction of Cu or Cu–Sn alloy plated on steel sheets with sulfur gas, and subsequent perfluorosilane treatment. The microstructure of these surfaces was obtained through the nonelectric chemical plating of the copper onto the steel sheets, and the nanotexturing of the surfaces was achieved via an electrochemical reaction of copper in a sulfur-containing environment at 150 °C, resulting in the formation of a copper sulfide nanostructure on the microstructure. The chemical composition of this metal surface was confirmed using X-ray photoelectron spectroscopy. The water contact angles of the bionic metal surfaces were found to be over 160°, and this surface exhibits a low contact angle hysteresis. To our knowledge, this is the first time this approach has been used with a simple chemical reaction to fabricate an artificial superhydrophobic metal surface.

Highly Efficient Polymer-Based Optoelectronic Devices Using PEDOT:PSS and a GO Composite Layer as a Hole Transport Layer

We demonstrate highly efficient polymer light-emitting diodes (PLEDs), as well as polymer solar cells (PSCs), using a solution-processable poly(3,4-ethylenedioxythiophene):poly(styrenesulfonate) (PEDOT:PSS):graphene oxide (GO) (PEDOT:GO) composite layer as hole transport layers (HTLs). The PEDOT:GO composite HTL layer shows enhanced charge carrier transport due to improved conductivity by benzoid-quinoid transitions with a well-matched work function between GO (4.89 eV) and PEDOT:PSS (4.95 eV). Moreover, it reduces remarkably exciton quenching and suppresses recombinations that bring higher charge extraction in PSCs and increases the recombinations of holes and electrons within the active layer by the blocking behavior of the electrons from a fluorescent semiconductor due to the existence of GO with large bandgap (∼3.6 eV) in the PEDOT:GO composite layer, therefore leading to an enhancement of device efficiency in PLEDs and PSCs. The optimized PLEDs and PSCs with a PEDOT:GO composite HTL layer shows the maximum luminous efficiency of 21.74 cd/A (at 6.4 V) for PLEDs, as well as the power conversion efficiency of 8.21% for PSCs, which were improved by ∼220 and 12%, respectively, compared to reference PLEDs and PSCs with a PEDOT:PSS layer.

Electrically Robust Metal Nanowire Network Formation by In-Situ Interconnection with Single-Walled Carbon Nanotubes

Modulation of the junction resistance between metallic nanowires is a crucial factor for high performance of the network-structured conducting film. Here, we show that under current flow, silver nanowire (AgNW) network films can be stabilised by minimizing the Joule heating at the NW-NW junction assisted by in-situ interconnection with a small amount (less than 3 wt%) of single-walled carbon nanotubes (SWCNTs). This was achieved by direct deposition of AgNW suspension containing SWCNTs functionalised with quadruple hydrogen bonding moieties excluding dispersant molecules. The electrical stabilisation mechanism of AgNW networks involves the modulation of the electrical transportation pathway by the SWCNTs through the SWCNT-AgNW junctions, which results in a relatively lower junction resistance than the NW-NW junction in the network film. In addition, we propose that good contact and Fermi level matching between AgNWs and modified SWCNTs lead to the modulation of the current pathway. The SWCNT-induced stabilisation of the AgNW networks was also demonstrated by irradiating the film with microwaves. The development of the high-throughput fabrication technology provides a robust and scalable strategy for realizing high-performance flexible transparent conductor films.

Extremely efficient liquid exfoliation and dispersion of layered materials by unusual acoustic cavitation.

Layered materials must be exfoliated and dispersed in solvents for diverse applications. Usually, highly energetic probe sonication may be considered to be an unfavourable method for the less defective exfoliation and dispersion of layered materials. Here we show that judicious use of ultrasonic cavitation can produce exfoliated transition metal dichalcogenide nanosheets extraordinarily dispersed in non-toxic solvent by minimising the sonolysis of solvent molecules. Our method can also lead to produce less defective, large graphene oxide nanosheets from graphite oxide in a short time (within 10 min), which show high electrical conductivity (>20,000 S m−1) of the printed film. This was achieved by adjusting the ultrasonic probe depth to the liquid surface to generate less energetic cavitation (delivered power ~6 W), while maintaining sufficient acoustic shearing (0.73 m s−1) and generating additional microbubbling by aeration at the liquid surface.

Dispersant-free conducting pastes for flexible and printed nanocarbon electrodes.

The dispersant-free fabrication of highly conducting pastes based on organic solvents with nanocarbon materials such as carbon nanotubes and graphene nanoplatelets has been hindered by severe agglomeration. Here we report a straightforward method for fabricating nanocarbon suspensions with >10% weight concentrations in absence of organic dispersants. The method involves introducing supramolecular quadruple hydrogen-bonding motifs into the nanocarbon materials without sacrificing the electrical conductivity. Printed films of these materials show high electrical conductivity of ~500,000 S m(-1) by hybridization with 5 vol% silver nanowires. In addition, the printed nanocarbon electrodes provide high-performance alternatives to the platinum catalytic electrodes commonly used in dye-sensitized solar cells and electrochemical electrodes in supercapacitors. The judicious use of supramolecular interactions allows fabrication of printable, spinnable and chemically compatible conducting pastes with high-quality nanocarbon materials, useful in flexible electronics and textile electronics.

Control of the electrical and adhesion properties of metal/organic interfaces with self-assembled monolayers

With the aim of improving the electrical and adhesion properties of a noble-metal electrode (Ag)/organic interface, a SH-terminated self-assembled monolayer (SAM) that reacts with the silver atoms of the electrode was tested. Silver atoms deposited on the SH-modified surface were found to bind strongly to the terminal sulfur atoms as a result of the reaction between sulfur and silver. In contrast, silver atoms deposited onto a CH3-modified surface do not react with the SAM. The specific contact resistance of the interface between the SH-terminated surface and the silver electrode (1.31×10−2Ωcm2) was found to be much lower than that of the silver thin film deposited on the CH3-modified surface (495.58Ωcm2).

Self-passivation of transparent single-walled carbon nanotube films on plastic substrates by microwave-induced rapid nanowelding

We developed a straightforward method for enhancing the environmental stability of transparent single-walled carbon nanotube (SWCNT) network films on plastic substrates using a rapid microwave heating to produce SWCNT film–substrate nanowelding without any chemicals. The selective heating of SWCNTs induced by microwave irradiation leads to embedding the SWCNTs in the substrate, even within 10 s, without distortion of the substrate. The SWCNTs-embedded surface of the substrate played the role of a self-passivation layer that protected the SWCNTs from water molecules. The sheet resistance values of the nanowelded films had not increased more than 10%.

Bioinspired Multifunctional Superhydrophobic Surfaces with Carbon-Nanotube-Based Conducting Pastes by Facile and Scalable Printing

Directly printed superhydrophobic surfaces containing conducting nanomaterials can be used for a wide range of applications in terms of nonwetting, anisotropic wetting, and electrical conductivity. Here, we demonstrated that direct-printable and flexible superhydrophobic surfaces were fabricated on flexible substrates via with an ultrafacile and scalable screen printing with carbon nanotube (CNT)-based conducting pastes. A polydimethylsiloxane (PDMS)-polyethylene glycol (PEG) copolymer was used as an additive for conducting pastes to realize the printability of the conducting paste as well as the hydrophobicity of the printed surface. The screen-printed conducting surfaces showed a high water contact angle (WCA) (>150°) and low contact angle hysteresis (WCA < 5°) at 25 wt % PDMS-PEG copolymer in the paste, and they have an electrical conductivity of over 1000 S m-1. Patterned superhydrophobic surfaces also showed sticky superhydrophobic characteristics and were used to transport water droplets. Moreover, fabricated films on metal meshes were used for an oil/water separation filter, and liquid evaporation behavior was investigated on the superhydrophobic and conductive thin-film heaters by applying direct current voltage to the film.

Sheet Size-Induced Evaporation Behaviors of Inkjet-Printed Graphene Oxide for Printed Electronics

The size of chemically modified graphene nanosheets is a critical parameter that affects their performance and applications. Here, we show that the lateral size of graphene oxide (GO) nanosheets is strongly correlated with the concentration of graphite oxide present in the suspension as graphite oxide is exfoliated by sonication. The size of the GO nanosheets increased from less than 100 nm to several micrometers as the concentration of graphite oxide in the suspension was increased up to a critical concentration. An investigation of the evaporation behavior of the GO nanosheet solution using inkjet printing revealed that the critical temperature of formation of a uniform film, T(c), was lower for the large GO nanosheets than for the small GO nanosheets. This difference was attributed to the interactions between the two-dimensional structures of GO nanosheets and the substrate as well as the interactions among the GO nanosheets. Furthermore, we fabricated organic thin film transistors (OTFTs) using line-patterned reduced GO as electrodes. The OTFTs displayed different electrical performances, depending on the graphene sheet size. We believe that our new strategy to control the size of GO nanosheets and our findings about the colloidal and electrical properties of size-controlled GO nanosheets will be very effective to fabricate graphene based printed electronics.

Rearrangement of 1D Conducting Nanomaterials towards Highly Electrically Conducting Nanocomposite Fibres for Electronic Textiles

Nanocarbon-based conducting fibres have been produced using solution- or dry-spinning techniques. Highly conductive polymer-composite fibres containing large amounts of conducting nanomaterials have not been produced without dispersants, however, because of the severe aggregation of conducting materials in high-concentration colloidal solutions. Here we show that highly conductive (electrical conductivity ~1.5 × 105 S m−1) polymer-composite fibres containing carbon nanotubes and silver nanowires can be fabricated via a conventional solution-spinning process without any other treatment. Spinning dopes were fabricated by a simple mixing of a polyvinyl alcohol solution in dimethylsulfoxide with a paste of long multi-walled carbon nanotubes dispersed in organic solvents, assisted by quadruple hydrogen-bonding networks and an aqueous silver nanowire dispersion. The high electrical conductivity of the fibre was achieved by rearrangement of silver nanowires towards the fibre skin during coagulation because of the selective favourable interaction between the silver nanowires and coagulation solvents. The prepared conducting fibres provide applications in electronic textiles such as a textile interconnector of light emitting diodes, flexible textile heaters, and touch gloves for capacitive touch sensors.