Jorge Camacho

Phase Coherence Imaging

A new method for grating and side lobes suppression in ultrasound images is presented. It is based on an analysis of the phase diversity at the aperture data. Two coherence factors, namely the phase coherence factor (PCF) and the sign coherence factor (SCF), are proposed to weight the coherent sum output. Different from other approaches, phase rather than amplitude information is used to perform the correction action.

Airborne ultrasonic phased arrays using ferroelectrets: a new fabrication approach

In this work, a novel procedure that considerably simplifies the fabrication process of ferroelectret-based multi-element array transducers is proposed and evaluated. Also, the potential of ferroelectrets being used as active material for aircoupled ultrasonic transducer design is demonstrated. The new construction method of multi-element transducers introduces 2 distinctive improvements. First, active ferroelectret material is not discretized into elements, and second, the need of structuring upper and/or lower electrodes in advance of the permanent polarization of the film is removed. The aperture discretization and the mechanical connection are achieved in one step using a through-thickness conductive tape. To validate the procedure, 2 linear array prototypes of 32 elements, with a pitch of 3.43 mm and a wide usable frequency range from 30 to 300 kHz, were built and evaluated using a commercial phased-array system. A low crosstalk among elements, below -30 dB, was measured by interferometry. Likewise, a homogeneous response of the array elements, with a maximum deviation of plusmn1.8 dB, was obtained. Acoustic beam steering measurements were accomplished at different deflection angles using a calibrated microphone. The ultrasonic beam parameters, namely, lateral resolution, side lobe level, grating lobes, and focus depth, were congruent with theory. Acoustic images of a single reflector were obtained using one of the array elements as the receiver. Resulting images are also in accordance with numerical simulation, demonstrating the feasibility of using these arrays in pulse-echo mode. The proposed procedure simplifies the manufacturing of multidimensional arrays with arbitrary shape elements and not uniformly distributed. Furthermore, this concept can be extended to nonflat arrays as long as the transducer substrate conforms to a developable surface.

Grating-lobes reduction by application of Phase Coherence Factors

Phase Coherence Imaging (PCI) has been recently proposed as a robust method to improve the quality of ultrasound images. Based on a statistical analysis of the instantaneous phase of the aperture data, a Phase Coherence Factor (PCF) is computed for every sampling instant. When used to weight the beamformer output, side and grating lobe levels are reduced and lateral resolution is increased. In this work, its application for grating lobe artifacts reduction is further investigated. Dependence of grating lobes reduction level with signal bandwidth and the number of array elements is analyzed and detection of low amplitude echoes located into the grating lobe region is addressed. Experimental data obtained with a 2-D matrix sparse array are presented. In a second experiment, a standard tissue-mimic phantom and a sparse linear array are used to evaluate the PCI grating lobe reduction performance for medical images

Protection circuits for ultrasound applications

A simple input protection circuit for ultrasound pulse-echo applications is described. Its performance is analyzed with regard to other widely used arrangements. Besides the primary function of showing high impedance during the transducer excitation time and a low impedance path to the amplifier in reception, issues of harmonic distortion, insertion losses, bandwidth, power dissipation, transient response, and noise are addressed. It is shown that the proposed circuit has many advantages, operating without any control signals or bias voltages. It is small and can be considered a good general-purpose protection circuit alternative.

Automatic dynamic depth focusing for NDT

Auto-focusing along with dynamic depth focusing (DDF) would be very valuable to inspect arbitrarily shaped parts when operating with wedges or with other coupling media to avoid the burden of computing and setting the correct focal laws while still getting the best possible resolution at all depths. This work proposes a three-step procedure to perform the auto-focusing function with DDF in real time. First, the part geometry is estimated by the first echo time-of-arrival following one of several possible strategies: pulse-echo, pitch-catch, or plane wave. These are analyzed with regard to their performances and acquisition time, giving closed formulae to get the coordinates of interface points. After a curve fitting and extrapolation process, a virtual array that operates in a homogeneous medium is computed, avoiding the complications of refraction at the interface and allowing operation with already known focusing hardware. This hardware is initialized with the set of focusing parameters adapted to the estimated probe- part geometry, and ensures that all received samples are in focus. Using a standard computer, the auto-focusing procedure currently takes about 2 s to perform. Experiments carried out under different conditions validate the proposed technique.

Dynamic focusing through arbitrary geometry interfaces

This paper introduces the fast focal law calculator (FFLC), a Newton-Raphson based algorithm that performs such task accurately at high speed. It is especially well suited for dynamic focusing through arbitrary geometry interfaces, where other algorithms are order of magnitude slower. In spite of the high speed of the FFLC, errors are kept very small, typically within a few tens of picoseconds. Besides a short background theory, the paper compares the results of the FFLC with regard to exact solutions (for planar interfaces) and those based on search algorithms. Field simulations are performed to assess the correctness of the method. Also, experiments are carried out with a curved interface showing the advantages of the FFLC for dynamic focusing to improve the image quality and the flaw detection and evaluation capabilities.

Passive focusing techniques for piezoelectric air-coupled ultrasonic transducers.

This paper proposes a novel passive focusing system for Air-Coupled Ultrasonic (ACU) piezoelectric transducers which is inspired by the Newtonian-Cassegrain (NC) telescope concept. It consist of a primary spherical mirror with an output hole and a flat secondary mirror, normal to the propagation axis, that is the transducer surface itself. The device is modeled and acoustic field is calculated showing a collimated beam with a symmetrical focus. A prototype according to this design is built and tested with an ACU piezoelectric transducer with center frequency at 400 kHz, high-sensitivity, wideband and 25 mm diameter flat aperture. The acoustic field is measured and compared with calculations. The presented prototype exhibit a 1.5 mm focus width and a collimated beam up to 15 mm off the output hole. In addition, the performance of this novel design is compared, both theoretically and experimentally, with two techniques used before for electrostatic transducers: the Fresnel Zone Plate - FZP and the off-axis parabolic or spherical mirror. The proposed NC arrangement has a coaxial design, which eases the transducers positioning and use in many applications, and is less bulky than off-axis mirrors. Unlike in off-axis mirrors, it is now possible to use a spherical primary mirror with minimum aberrations. FZP provides a more compact solution and is easy to build, but presents some background noise due to interference of waves diffracted at out of focus regions. By contrast, off-axis parabolic mirrors provide a well defined focus and are free from background noise, although they are bulky and more difficult to build. Spherical mirrors are more easily built, but this yields a non symmetric beam and a poorly defined focus.

New method for real-time dynamic focusing through interfaces

In nondestructive evaluation (NDE) a coupling medium (wedge) is frequently inserted between the array probe and the object being evaluated. In this situation, focal law computing is complicated by the refraction effects at the interface. Furthermore, there are not known techniques to perform dynamic focusing by hardware in these conditions. This work addresses these problems by following a two-step procedure. First, a virtual array that operates in a single medium with nearly equivalent time-of-flight to the foci is obtained. Then, simple hardware is proposed to perform dynamic focusing in real-time. It operates with arrays of any geometry as required by the virtual array in presence of arbitrarily shaped interfaces. The paper describes the theory and evaluates the timing errors of the approximations made. These errors are low enough to allow use of the new technique in most NDE and some specific medical applications. The new technique is validated by simulation and experimentally.

Phase coherence imaging of grained materials

Ultrasound detection and evaluation of flaws in materials showing structural noise (austenitic steels, titanium alloys, composites, etc.) is difficult because of the low flaw-to-grain noise ratio. Much research has been performed looking for methods to improve flaw detection in grained materials. Many approaches require a cumbersome tuning process to select the correct parameter values or to use iterative techniques. In this work, the technique of phase coherence imaging is proposed to improve the flaw-to-grain noise ratio. The technique weights the output of a conventional beamformer with a coherence factor obtained from the aperture data phase dispersion. It can be simply implemented in real-time and it operates automatically, without needing any parameter adjustment. This paper presents the theoretical basis of phase coherence imaging to reduce grain noise, as well as experimental results that confirm the expected performance.

A fabrication procedure for airborne ultrasonic phased arrays based on cellular electromechanical film

In this work, a novel procedure that considerably simplifies the fabrication process of ferro electret-based multi-element array transducers is proposed and evaluated. Also, the potential of ferro electrets as active material for air-coupled ultrasonic transducer design is demonstrated. The new construction method of multi-element transducers introduces two distinctive improvements, first, the active ferro electret material is not discretized into elements and, second, the need of structuring upper and lower electrodes in advance of the permanent polarization of the film is removed. In order to validate the procedure, two linear array prototypes of 32 elements were built and evaluated. A low crosstalk among elements, below -30 dB, was measured by interferometry. Likewise, a homogeneous response of the array elements, with a maximum deviation of plusmn1.8 dB, was obtained. Acoustic beam steering measurements were accomplished at different deflection angles using a calibrated microphone. The ultrasonic beam parameters, namely lateral resolution, side lobes level, grating lobes and focus depth, were congruent with theory. The proposed procedure simplifies the manufacturing of multi-dimensional arrays with arbitrary shape elements and not uniformly distributed. Furthermore, this concept can be extended to non-flat arrays as long as the transducer substrate conforms to a developable surface.