José Antônio Silveira Gonçalves

Drop size measurements in Venturi scrubbers

Venturi scrubbers are high efficiency gas cleaners in which suspended particles are removed from gas streams by drops formed by liquid atomisation, usually in the Venturi throat. The size of the drops formed are of fundamental importance to the performance of the equipment, both in terms of pressure drop and dust removal efficiency. In this study, drop sizes in a cylindrical laboratory-scale Venturi scrubber were measured using a laser diffraction technique. Gas velocity and liquid to gas ratios varied from 50 to 90m/s and 0.5 to 2.0l/m3, respectively. Water was injected using two different arrangements: either as jets in the throat or as a flim just upstream of the convergence. Drop size measurements were performed at three positions in the case of jet injection: two located along the throat, and the last one at the end of the diffuser. The present data shows that the Sauter mean diameter of the spray can be well correlated by the equation of Boll et al. (J. Air Pollut. Control Assoc. 24 (1974) 932). Drop size distributions are satisfactorily represented by a Rosin–Rammler function. This paper also provides a simple method for calculating the parameters of the Rosin–Rammler function. As a result of this work, drop sizes in Venturi scrubbers can be estimated with much higher accuracy.

Evaluation of the models available for the prediction of pressure drop in venturi scrubbers.

The major running cost derived from the operation of venturi scrubbers is pressure drop. In the present study, the predictions of different models are compared to experimental data from venturi scrubbers of different sizes (throat diameter from 1.9 to 16cm), geometries, operating variables and liquid injection arrangements. As a result, it is concluded that most of the models must be used with caution. Much attention must be paid to the validity of the assumptions employed in the mathematical models. The equations proposed by Calvert [Scrubbing, Air Pollution, 3rd Edition, Vol. IV, Academic Press, New York, 1982], Yung et al. [JAPCA 27 (1977) 348] or Hesketh [Atomization and cloud behaviour in wet scrubbers, in: Proceedings of the US-USSR Symposium Control Fine Particulate Emissions 1974, San Francisco, 15-18 January 1974] produce good results only in very specific situations. The model proposed by Boll [Ind. Eng. Chem. Fundam. 12 (1973) 40] is simple, easy to compute and agrees reasonably well with the experimental data. Unfortunately, it cannot predict the effect of different liquid injection arrangements. The model by Azzopardi and coworkers [Filtr. Sep. 21 (1984) 196; Trans. IchemE. 69B (1991) 237; Chem Eng. J. 67 (1997) 9] was the only one to give good predictions for all the range of variables studied. On the other hand, this model is not simple and requires from the engineer an additional effort in terms of computation. In order to apply this model to the rectangular geometry, the concept of hydraulic equivalent diameter was used.

Droplet size in a rectangular Venturi scrubber

The Venturi scrubber is a device which uses liquid in the form of droplets to efficiently remove fine particulate matter from gaseous streams. Droplet size is of fundamental importance for the scrubber performance. In the present experimental study, a laser diffraction technique was used in order to measure droplet size in situ in a Venturi scrubber with a rectangular cross section. Droplet size distribution was measured as a function of gas velocity (58.3 to 74.9 m/s), liquid-to-gas ratio (0.07 to 0.27 l/m3), and distance from liquid injection point (64 to 173 mm). It was found that all these variables significantly affect droplet size. The results were compared with the predictions from correlations found in the literature.

Experimental investigation on the effect of liquid injection by multiple orifices in the formation of droplets in a Venturi scrubber.

Venturi scrubbers are widely utilized in gas cleaning. The cleansing elements in these scrubbers are droplets formed from the atomization of a liquid into a dust-laden gas. In industrial scrubbers, this liquid is injected through several orifices so that the cloud of droplets can be evenly distributed throughout the duct. The interaction between droplets when injected through many orifices, where opposite clouds of atomized liquid can reach each other, is to be expected. This work presents experimental measurements of droplet size measured in situ and the evidence of cloud interaction within a Venturi scrubber operating with multi-orifice jet injection. The influence of gas velocity, liquid flow rate and droplet size variation in the axial position after the point of the injection of the liquid were also evaluated for the different injection configurations. The experimental results showed that an increase in the liquid flow rate generated greater interaction between jets. The number of orifices had a significant influence on droplet size. In general, the increase in the velocity of the liquid jet and in the gas velocity favored the atomization process by reducing the size of the droplets.

Atomization of liquids in a Pease-Anthony Venturi scrubber: Part I. Jet dynamics

Jet dynamics, in particular jet penetration, is an important design parameter affecting the collection efficiency of Venturi scrubbers. A mathematical description of the trajectory, break-up and penetration of liquid jets initially transversal to a subsonic gas stream is presented. Experimental data obtained from a laboratory scale Venturi scrubber, operated with liquid injected into the throat through a single orifice, jet velocities between 6.07 and 15.9 m/s, and throat gas velocities between 58.3 and 74.9 m/s, is presented and used to validate the model.

Synthesis and Characterization of TiO2 Nanoparticles by the Method Pechini

In recent years, scientific research showed an increasing interest in the field of nanotechnology, resulting in several techniques for the production of nanoparticles, such as methods of chemical synthesis. Among the various existing methods, the Pechini method has been used to obtain nanoparticles of titanium dioxide (TiO2). Thus, this work aims to synthesize and characterize nanoparticles of TiO2 obtained by this method. The technique constitutes in the reaction between citric acid with titanium isopropoxide, resulting as the product the titanium citrate. With the addition of the ethylene glycol polymerization occurs, resulting in a polymeric resin. At the end of the process, the resin is calcined to remove organic matter, creating nanoparticles of TiO2. The resulting powders were characterized by thermogravimetric analysis (TGA) and thermal differential analysis (DTA), X-ray diffraction, absorption spectrophotometry in the infrared, method of adsorption nitrogen / helium (BET method) and scanning electron microscopy. The results obtained in the characterization techniques showed that the Pechini method is promising in obtaining nanosized TiO2.

Performance of a Venturi scrubber in the removal of fine powder from a confined gas stream

Experimental results on the performance of a laboratory scale rectangular Venturi scrubber in the removal of fine mineral particles from a confined air stream are presented, and a new correlation is proposed and evaluated. The scrubber was operated with air velocities in the throat varying from 58 m/s to 75 m/s and liquid flow rates varying from 280 ml/min to 900 ml/min. Liquid was injected as a jet emerging from a 1.0 mm orifice at the throat. Results for dust collection grade efficiency varied from 87% to 98% for particles from 0.1 µm to 2.0 µm.

Atmospheric particulate matter in the city of Sao Carlos/SP, Brazil

This paper presents experimental data and source apportionment simulations on particulate matter (PM10 and PM2.5) in the atmosphere of Sao Carlos/SP, Brazil. Both a Hi-vol sampler equipped with glass fibre filters and a Dichotomous sampler with nucleopore filters were used. The collected material was analysed for total carbon, using a thermometric method, and for traces of several chemical species, using X-ray fluorescence spectroscopy. Source apportionment estimations were made with a chemical mass balance receptor model software (CMB8), with source profiles taken and adapted from the literature. The results indicate that both PM10 concentration and source apportionment vary seasonally, and that vegetative burning can be a significant source of PM10 in the dry season

Sources of particulate matter: emission profile of biomass burning.

Biomass burning is an important source of atmospheric Particulate Matter (PM) in Brazil: the burning of forests in the northwest and of sugar cane plantations in the southeast are important examples. The objective of this work is the measurement of the PM emission profile of burning of sugar cane and other characteristic vegetative burning in the region of Sao Carlos-SP/Brazil. Samples of PM10 and PM2.5 were collected in different conditions, including small laboratory controlled burnings and real ones. The samples were analysed by X-Ray Fluorescence (XRF) and 14 chemical elements quantified. t-Student tests were performed to compare the obtained profiles, using as a reference a vegetative burn profile taken from the USEPA data bank SPECIATE. All measured profiles presented significant amounts of Cl and K, which are confirmed as tracers of sugar cane foliage burning.

Comparison of Particle-Wall Interaction Boundary Conditions in the Prediction of Cyclone Collection Efficiency in Computational Fluid Dynamics (CFD) Modeling

In recent years, many computational fluid dynamics (CFD) studies have appeared attempting to predict cyclone pressure drop and collection efficiency. While these studies have been able to predict pressure drop well, they have been only moderately successful in predicting collection efficiency. Part of the reason for this failure has been attributed to the relatively simple wall boundary conditions implemented in the commercially available CFD software, which are not capable of accurately describing the complex particle-wall interaction present in a cyclone. According, researches have proposed a number of different boundary conditions in order to improve the model performance. This work implemented the critical velocity boundary condition through a user defined function (UDF) in the Fluent software and compared its predictions both with experimental data and with the predictions obtained when using Fluent’s built-in boundary conditions. Experimental data was obtained from eight laboratory scale cyclones with varying geometric ratios. The CFD simulations were made using the software Fluent 6.3.26.