Jose L. Endrino

Comparative surface and nano-tribological characteristics of nanocomposite diamond-like carbon thin films doped by silver

In this study we have deposited silver-containing hydrogenated and hydrogen-free diamond-like carbon (DLC) nanocomposite thin films by plasma immersion ion implantation-deposition methods. The surface and nano-tribological characteristics were studied by x-ray photoelectron spectroscopy (XPS), atomic force microscopy (AFM) and nano-scratching experiments. The silver doping was found to have no measurable effect on sp2-sp3 hybridization of the hydrogenated DLC matrix and only a slight effect on the hydrogen-free DLC matrix. The surface topography was analyzed by surface imaging. High- and low-order roughness determined by AFM characterization was correlated to the DLC growth mechanism and revealed the smoothing effect of silver. The nano-tribological characteristics were explained in terms of friction mechanisms and mechanical properties in correlation to the surface characteristics. It was discovered that the adhesion friction was the dominant friction mechanism; the adhesion force between the scratching tip and DLC surface was decreased by hydrogenation and increased by silver doping.

Hierarchical adaptive nanostructured PVD coatings for extreme tribological applications: the quest for nonequilibrium states and emergent behavior

Abstract Adaptive wear-resistant coatings produced by physical vapor deposition (PVD) are a relatively new generation of coatings which are attracting attention in the development of nanostructured materials for extreme tribological applications. An excellent example of such extreme operating conditions is high performance machining of hard-to-cut materials. The adaptive characteristics of such coatings develop fully during interaction with the severe environment. Modern adaptive coatings could be regarded as hierarchical surface-engineered nanostructural materials. They exhibit dynamic hierarchy on two major structural scales: (a) nanoscale surface layers of protective tribofilms generated during friction and (b) an underlying nano/microscaled layer. The tribofilms are responsible for some critical nanoscale effects that strongly impact the wear resistance of adaptive coatings. A new direction in nanomaterial research is discussed: compositional and microstructural optimization of the dynamically regenerating nanoscaled tribofilms on the surface of the adaptive coatings during friction. In this review we demonstrate the correlation between the microstructure, physical, chemical and micromechanical properties of hard coatings in their dynamic interaction (adaptation) with environment and the involvement of complex natural processes associated with self-organization during friction. Major physical, chemical and mechanical characteristics of the adaptive coating, which play a significant role in its operating properties, such as enhanced mass transfer, and the ability of the layer to provide dissipation and accumulation of frictional energy during operation are presented as well. Strategies for adaptive nanostructural coating design that enhance beneficial natural processes are outlined. The coatings exhibit emergent behavior during operation when their improved features work as a whole. In this way, as higher-ordered systems, they achieve multifunctionality and high wear resistance under extreme tribological conditions.

Microstructure and vacuum tribology of TiC-Ag composite coatings deposited by magnetron sputtering-pulsed laser deposition

Abstract Composite titanium carbide–silver films have been co-deposited by magnetron sputtering-pulsed laser deposition (MSPLD) to study their friction and wear properties in vacuum. The films deposited were characterized by X-ray diffraction (XRD), transmission electron microscopy (TEM) and X-ray photoelectron spectroscopy (XPS). The silver content in the films ranged from 6 to 46 at.%. Structural characterization of the films revealed that Ag had a nano-crystalline structure when dispersed in the film, but larger crystallites of Ag (∼50–200 nm) also formed on the surface. Films with higher Ag contents showed evidence of higher diffusion rates, leading to a coarser structure and greater surface coverage. Pin-on-disk friction tests were performed under vacuum to observe the friction and wear behavior of these films. Friction was lower with higher Ag content, but wear was higher; the optimal Ag concentration was found to be 15%. SEM images from the surface of the films and wear tracks were obtained to understand the morphology of this type of composite ceramic coating, and revealed Ag layers in the wear track elongated in the direction of wear. Based on these results, the significance of silver as a friction-reducing agent in vacuum environments was demonstrated.

Exciton and core-level electron confinement effects in transparent ZnO thin films

The excitonic light emission of ZnO films have been investigated by means of photoluminescence measurements in ultraviolet-visible region. Exciton confinement effects have been observed in thin ZnO coatings with thickness below 20 nm. This is enhanced by a rise of the intensity and a blue shift of the photoluminescence peak after extraction of the adsorbed species upon annealing in air. It is found experimentally that the free exciton energy (determined by the photoluminescence peak) is inversely proportional to the square of the thickness while core-level binding energy is inversely proportional to the thickness. These findings correlate very well with the theory of kinetic and potential confinements.

Magnetron sputter deposition of WC-Ag and TiC-Ag coatings and their frictional properties in vacuum environments

Abstract Thin films of WC–Ag and TiC–Ag were deposited by magnetron sputtering for the purpose of analyzing their tribological properties in vacuum. X-ray diffraction was used to determine structural properties, and energy dispersive X-ray analysis was used to determine the relative atomic content of silver in the films. Pin on disk friction tests were performed to obtain the coefficient of friction in vacuum. The deposited films showed a structure containing separate carbide/silver phases, as was desired for providing both high wear resistance and low friction. The tribological test results show a significant decrease in the friction coefficient for both TiC–Ag and WC–Ag, to a minimum value of 0.2, with increasing silver content.

Features of self-organization in ion modified nanocrystalline plasma vapor deposited AlTiN coatings under severe tribological conditions

Features of self-organization in the hard AlTiN plasma vapor deposited (PVD) coatings have been investigated under severe frictional conditions associated with high temperatures and stresses, which are typical for high-speed cutting. Aluminum-rich (around 67at.%) (Al67Ti33)N hard PVD coating has been modified by means of the “duplex” post-treatment, including annealing in vacuum at 700°C with subsequent ion implantation by Ar+. Structure modification of the surface layer has been studied using x-ray photoelectron spectroscopy, electron energy loss fine structure, and high resolution electron energy loss spectroscopy methods. Micromechanical characteristics of the coating have been studied using the nanoindentation method. Coefficient of friction was measured in relation to temperature. Wear behavior of the coating has been investigated under severe conditions of HSC of 1040 steel. Results show that the enhancement of nonequilibrium processes during friction due to ion implantation of AlTiN coating by Ar+ ...

Mechanism of adaptability for the nano-structured TiAlCrSiYN-based hard physical vapor deposition coatings under extreme frictional conditions

Recently, a family of hard mono- and multilayer TiAlCrSiYN-based coatings have been introduced that exhibit adaptive behavior under extreme tribological conditions (in particular during dry ultrahigh speed machining of hardened tool steels). The major feature of these coatings is the formation of the tribo-films on the friction surface which possess high protective ability under operating temperatures of 1000 °C and above. These tribo-films are generated as a result of a self-organization process during friction. But the mechanism how these films affect adaptability of the hard coating is still an open question. The major mechanism proposed in this paper is associated with a strong gradient of temperatures within the layer of nano-scaled tribo-films. This trend was outlined by the performed thermodynamic analysis of friction phenomena combined with the developing of a numerical model of heat transfer within cutting zone based on the finite element method. The results of the theoretical studies show that t...

Design and rapid prototyping of DLC coated fractal surfaces for tissue engineering applications

Several medical devices (both implantable and for in vitro diagnosis) benefit greatly from having microtextured surfaces that help to improve and promote phenomena such as osteointegracion and cell / tissue growth on the surface of a device. Normally, the use of abrasives or chemical attacks are employed for obtaining such surface microtextures, however, it is sometimes difficult to precisely control the final surface characteristics (porosity, roughness, among others) and consequently the related biological aspects. In this work, we propose an alternative process based on the use of fractal surface models for designing special surfaces, which helps controlling the desired contact properties (from the design stage) in multiple applications within biomedical engineering, especially regarding tissue engineering tasks. Manufacturing can be directly accomplished by means of rapid prototyping technologies. This method supposes a focus change from a conventional top-down to a more versatile bottom-up approach. Finally, in order to improve the possible biological response, the surfaces of the designed devices were coated with hydrogen-free amorphous carbon (a-C) thin films, known to be highly biocompatible materials. The films were deposited at room temperature using the vacuum filter cathodic arc technique. Our first prototypes have helped verify the viability of the approach and to validate the design, manufacturing and coating processes.

On the deactivation of the dopant and electronic structure in reactively sputtered transparent Al-doped ZnO thin films

We report on the possible origin of electrical heterogeneities in 4 at% Al-doped ZnO (AZO) reactively sputtered films. It is found through the Zn L3 and Al K edge x-ray absorption near-edge structure that a fraction of the Al dopant is deactivated by its positioning in octahedral conformation with oxygen. This fraction as well as the conductivity, optical bandgap and c-axis parameter of ZnO wurtzite are all found to depend on the sample position during deposition. The present results suggest the formation of a metastable Al2O3(ZnO)m homologous phase that degrades the electrical conductivity.

Why can TiAlCrSiYN-based adaptive coatings deliver exceptional performance under extreme frictional conditions?

Adaptive TiAlCrSiYN-based coatings show promise under the extreme tribological conditions of dry ultra-high-speed (500-700 m min-1) machining of hardened tool steels. During high speed machining, protective sapphire and mullite-like tribo-films form on the surface of TiAlCrSiYN-based coatings resulting in beneficial heat-redistribution in the cutting zone. XRD and HRTEM data show that the tribo-films act as a thermal barrier creating a strong thermal gradient. The data are consistent with the temperature decreasing from approximately 1100-1200 degrees C at the outer surface to approximately 600 degrees C at the tribo-film/coating interface. The mechanical properties of the multilayer TiAICrSiYN/TiA1CrN coating were measured by high temperature nanoindentation. It retains relatively high hardness (21 GPa) at 600 degrees C. The nanomechanical properties of the underlying coating layer provide a stable low wear environment for the tribo-films to form and regenerate so it can sustain high temperatures under operation (600 degrees C). This combination of characteristics explains the high wear resistance of the multilayer TiAlCrSiYN/TiAICrN coating under extreme operating conditions. TiAlCrSiYN and TiAlCrN monolayer coatings have a less effective combination of adaptability and mechanical characteristics and therefore lower tool life. The microstructural reasons for different optimum hardness and plasticity between monolayer and multilayer coatings are discussed.