Jose M Ferri

Plasticizing effect of biobased epoxidized fatty acid esters on mechanical and thermal properties of poly(lactic acid)

Poly(lactic acid), PLA, is a polyester that can be produced from lactic acid derived from renewable resources. This polymer offers attracting uses in packaging industry due to its biodegradability and high tensile strength. However, PLA is quite brittle, which limits its applications. To overcome this drawback, PLA was plasticized with epoxy-type plasticizer derived from a fatty acid, octyl epoxy stearate (OES) at different loadings (1, 3, 5, 10, 15, and 20 phr). The addition of OES decreases the glass transition temperature and provides a remarkable increase in elongation at break and impact-absorbed energy. Plasticizer saturation occurs at relatively low concentrations of about 5 phr OES; higher concentration leads to phase separation as observed by field emission scanning electron microscopy (FESEM). Optimum balanced mechanical properties are obtained at relatively low concentrations of OES (5 phr), thus indicating the usefulness of this material as environmentally friendly plasticizer for PLA industrial formulations.

The effect of maleinized linseed oil (MLO) on mechanical performance of poly(lactic acid)-thermoplastic starch (PLA-TPS) blends

In this work, poly(lactic acid), PLA and thermoplastic starch, TPS blends (with a fixed content of 30wt.% TPS) were prepared by melt extrusion process to increase the low ductile properties of PLA. The TPS used contains an aliphatic/aromatic biodegradable polyester (AAPE) that provides good resistance to aging and moisture. This blend provides slightly improved ductile properties with an increase in elongation at break of 21.5% but phase separation is observed due to the lack of strong interactions between the two polymers. Small amounts of maleinized linseed oil (MLO) can positively contribute to improve the ductile properties of these blends by a combined plasticizing-compatibilizing effect. The elongation at break increases over 160% with the only addition of 6phr MLO. One of the evidence of the plasticizing-compatibilizing effect provided by MLO is the change in the glass transition temperature (Tg) with a decrease of about 10°C. Field emission scanning electron microscopy (FESEM) of PLA-TPS blends with varying amounts of maleinized linseed oil also suggests an increase in compatibility.

The effect of beta-tricalcium phosphate on mechanical and thermal performances of poly(lactic acid)

Orthophosphates are bioactive crystals with similar structure, in terms of elemental composition and crystal nature, to human bone. In this work, biocomposite materials were prepared with poly(lactic acid) (PLA) as matrix, and beta-tricalcium phosphate (β-TCP) as osteoconductive filler by extrusion-compounding followed by conventional injection molding. The β-TCP load content was varied in the 10–40 wt% range and the influence of the β-TCP load on mechanical performance of PLA/β-TCP composites was evaluated. Mechanical properties of composites were obtained by standardized tensile, flexural, impact, and hardness tests. Thermal analysis of composites was carried out by means of differential scanning calorimetry; degradation at high temperatures was studied by thermogravimetric analysis; and the effect of the β-TCP load on dynamical response of composites was studied by mechanical thermal analysis in torsion mode. The best-balanced properties were obtained for PLA composites containing 30 wt% β-TCP with a remarkable increase in the Young’s modulus. These materials offer interesting properties to be used as base materials for medical applications such as interference screws due to high stiffness and mechanical resistance.

Manufacturing and characterization of poly(lactic acid) composites with hydroxyapatite

Hydroxyapatite (HA), a naturally occurring calcium orthophosphate, possesses the most similar chemical composition to human bone. In this research work, composite materials were prepared using poly(lactic acid) (PLA) as a polymer matrix and HA as an osteoconductive filler for potential use in medical applications. Composites with varying HA content comprised in the 10–30 wt% range were obtained by extrusion-compounding followed by injection molding. The effect of the HA loading on overall properties was assessed by mechanical characterization using tensile, flexural, impact, and hardness standard tests. Main thermal transitions of PLA-HA composites were obtained by differential scanning calorimetry (DSC) and degradation/decomposition at high temperatures was followed by thermogravimetric analysis. Dynamical behavior was assessed by dynamic mechanical thermal analysis and the dimensional stability was studied by thermomechanical analysis (TMA). As per the results, PLA-HA composites with 20–30 wt% HA offer the best-balanced properties with a remarkable increase in the Young’s modulus. The glass transition temperature remained almost constant with slight changes of less than 1°C as measured by both DSC and TMA. TMA also revealed a remarkable decrease in the coefficient of linear thermal expansion. The overall results confirm the usefulness of these materials from a mechanical point of view for biomedical applications as they are characterized by high stiffness, tensile strength, and dimensional stability.

Interference of Biodegradable Plastics in the Polypropylene Recycling Process

Recycling polymers is common due to the need to reduce the environmental impact of these materials. Polypropylene (PP) is one of the polymers called ‘commodities polymers’ and it is commonly used in a wide variety of short-term applications such as food packaging and agricultural products. That is why a large amount of PP residues that can be recycled are generated every year. However, the current increasing introduction of biodegradable polymers in the food packaging industry can negatively affect the properties of recycled PP if those kinds of plastics are disposed with traditional plastics. For this reason, the influence that generates small amounts of biodegradable polymers such as polylactic acid (PLA), polyhydroxybutyrate (PHB) and thermoplastic starch (TPS) in the recycled PP were analyzed in this work. Thus, recycled PP was blended with biodegradables polymers by melt extrusion followed by injection moulding process to simulate the industrial conditions. Then, the obtained materials were evaluated by studding the changes on the thermal and mechanical performance. The results revealed that the vicat softening temperature is negatively affected by the presence of biodegradable polymers in recycled PP. Meanwhile, the melt flow index was negatively affected for PLA and PHB added blends. The mechanical properties were affected when more than 5 wt.% of biodegradable polymers were present. Moreover, structural changes were detected when biodegradable polymers were added to the recycled PP by means of FTIR, because of the characteristic bands of the carbonyl group (between the band 1700–1800 cm−1) appeared due to the presence of PLA, PHB or TPS. Thus, low amounts (lower than 5 wt.%) of biodegradable polymers can be introduced in the recycled PP process without affecting the overall performance of the final material intended for several applications, such as food packaging, agricultural films for farming and crop protection.