José S. Moya

Control of the Photonic Crystal Properties of fcc-Packed Submicrometer SiO2 Spheres by Sintering

We acknowledge M. Planes for his help during SEM characterization. This work was partially financed by the Spanish CICyT project No. MAT97-0698-C04 and the Fundacion Ramon Areces

Low-temperature ageing of zirconia-toughened alumina ceramics and its implication in biomedical implants

Changes in crystalline phases resulting from low-temperature ageing of different yttria doped and non-doped zirconia-toughened alumina composites and nanocomposites were investigated under controlled humidity and temperature conditions in autoclave. A classical powder mixing processing route and a new modified colloidal processing route were used to process the composites. Different compositions ranging from 2.5 wt.% zirconia in a matrix of alumina to pure zirconia (3Y-TZP) were studied. It was observed that Al2O3+yttria stabilised ZrO2 composites exhibited significant ageing. However, ageing was much slower than traditionally observed for Y-TZP ceramics, due to the presence of the alumina matrix. Ageing was clearly limited for zirconia content beyond 25 wt.%. On the other side of the spectrum, Al2O3+2.5 wt.% ZrO2 initially presented a monoclinic fraction but did not show any ageing degradation. These composites seem to represent the best choice between slow crack growth and ageing resistance.

Synthesis and antimicrobial activity of a silver-hydroxyapatite nanocomposite

A silver-hydroxyapatite nanocomposite has been obtained by a colloidal chemical route and subsequent reduction process in H2/Ar atmosphere at 350°C. This material has been characterized by TEM, XRD, and UV-Visible spectroscopy, showing the silver nanoparticles (∼65 nm) supported onto the HA particles (∼130 nm) surface without a high degree of agglomeration. The bactericidal effect against common Gram-positive and Gram-negative bacteria has been also investigated. The results indicated a high antimicrobial activity for Staphylococcus aureus, Pneumococcus and Escherichia coli, so this material can be a promising antimicrobial biomaterial for implant and reconstructive surgery applications.

Nanostructured ceramic oxides with a slow crack growth resistance close to covalent materials.

Oxide ceramics are sensitive to slow crack growth because adsorption of water can take place at the crack tip, leading to a strong decrease of the surface energy in humid (or air) conditions. This is a major drawback concerning demanding, long-term applications such as orthopaedic implants. Here we show that a specific nanostructuration of ceramic oxides can lead to a crack resistance never reached before, similar to that of covalent ceramics.

Percolative mechanism of aging in zirconia-containing ceramics for medical applications

Recently, several episodes of fracture of zirconia ceramic femoral heads of total hip prostheses have alarmed the medical and scientific community regarding aging problems in zirconia prostheses. Such fractures cause immediate local tissue reactions, which require urgent medical intervention to prevent further complications. As a result, it has been promoted that yttria-stabilized zirconia (Y-TZP) hip prostheses be substituted by alumina and alumina/Y-TZP ceramics. In the present investigation, we have found an upper limit of Y-TZP concentration in alumina/Y-TZP composites (16 vol.%) to avoid future aging problems. This limit coincides with the percolation threshold measured by infrared (IR) reflectance in a series of alumina/Y-TZP composites.

Reliability assessment in advanced nanocomposite materials for orthopaedic applications.

Alumina-zirconia nano-composites were recently developed as alternative bearing materials for orthopedics. Previous, preliminary reports show that such alumina-zirconia nanocomposites exhibit high crack resistance and low wear rate. In this paper, additional information is given in terms of wear, crack resistance and ageing behaviour: femoral heads are inspected after 7 million cycles of wear testing on a hip simulator, crack resistance is measured and compared to other ceramics used today in orthopedics, slow crack growth is reported under static and cyclic fatigue, and aging resistance is assessed. We also report on the load to failure of femoral heads prototypes during compression tests. This overall reliability assessment ensures a potential future development for these kinds of new nanocomposites in the orthopedic field.

On the transparency of nanostructured alumina: Rayleigh-Gans model for anisotropic spheres.

A light scattering model under the Rayleigh-Gans-Debye approximation has been developed for polycristalline alumina. The model states that transmittance of dense alumina ceramics basically depends not only on the maximum grain size but also on the preferential orientation of their c-axis, or texture. The effect of texture in transparency has been experimentally measured on several dense alumina samples with different grain size and compared to that obtained from x-ray Rietveld refinements with a very good agreement. The Rayleigh-Gans-Debye approximation also allows to represent optical data in a very simple way (logarithm of transmittance vs. the inverse of the wavelength square). Using these variables, a straight line is obtained for the Rayleigh-Gans-Debye approximation, its slope being proportional to the maximum grain size and textural parameter. Deviation from this law implies the presence of pores or grain of extremely large size.

Microstructural Investigation of the Aging Behavior of (3Y‐TZP)–Al2O3 Composites

The low-temperature autoclave aging behavior of zirconia-toughened alumina composites processed by a classical powder mixing processing route was analyzed using atomic force microscopy (AFM), scanning electron microscopy, and X-ray diffraction (XRD). The transformation was evaluated in terms of nucleation and growth, assessed by XRD. The time–temperature equivalency of the transformation was used to measure an apparent activation energy of the nucleation stage of the transformation of 78 kJ/mol. The microstructural features influencing the transformation were identified, and the influence of the alumina matrix on the transformation was investigated. Transformation progression grain by grain was observed by AFM. Transformation does not only occur in zirconia agglomerates but also in isolated zirconia grains. The matrix could partially inhibit the transformation. This behavior could be rationalized considering the constraining effect of the alumina matrix, shape strain accommodation arguments, and microstructural homogeneity effects.

The formation of zircon from amorphous ZrO2 · SiO2 powders

The different factors affecting the mechanism of zircon formation from amorphous ZrO2 · SiO2 powders have been studied. It was shown that zircon was formed by solid state reaction between tetragonal zirconia and silica (amorphous and cristobalite). The previously suggested Hedvall effect associated with the crystallization of amorphous silica into cristobalite did not play any role in this reaction. A high degree of Si-Zr mixing in the starting amorphous powders did not affect the mechanism of zircon formation, but speeded up the reaction rate due to the small particle size of the zirconia and silica particles segregated previously to zircon formation. It was also found that the formation reaction was retarded by the presence of carbonaceous species coming from the alkoxide precursors, which were probably retained at grain boundaries after calcination, acting as a diffusion barrier. These factors can explain the observed differences in the temperatures of zircon formation previously reported.

Sliding wear of ceramics and cermets against steel

Abstract The wear resistance of ceramics and ceramic/metal hybrid composites against steel was studied under dry sliding condition by the use of a pin-on-disc type wear test. The results were compared not only on the basis of the specific wear rates of the various ceramic based materials, but also on the basis of the total cumulative wear rates, which show accumulated wear losses of both sample material as a sliding body and its steel counterpart. From this point of view, it can be considered whether the tribo-materials are optimised with regard to the whole tribo-system or not. The specific wear rates of metal and ceramic/metal composites showed roughly 1.7–16 times higher values than the monolithic ceramics. But the total cumulative wear rate of the ceramic/metal composite, which contained larger sized metal particles, exhibited more than twice better total wear performance than the other systems. The mechanisms responsible for these behaviours were discussed by means of microscopical observations on the worn surfaces and the microstructures of the samples.