Jouni Havukainen

Potential of phosphorus recovery from sewage sludge and manure ash by thermochemical treatment.

All life forms require phosphorus (P), which has no substitute in food production. The risk of phosphorus loss from soil and limited P rock reserves has led to the development of recycling P from industrial residues. This study investigates the potential of phosphorus recovery from sewage sludge and manure ash by thermochemical treatment (ASH DEC) in Finland. An ASH DEC plant could receive 46-76 kt/a of sewage sludge ash to produce 51-85 kt/a of a P-rich product with a P2O5 content of 13-18%, while 320-750 kt/a of manure ash could be supplied to produce 350-830 kt/a of a P-rich product with a P content of 4-5%. The P2O5 potential in the total P-rich product from the ASH DEC process using sewage sludge and manure ash is estimated to be 25-47 kt/a, which is significantly more than the P fertilizer demand in Finlands agricultural industries. The energy efficiency of integrated incineration and the ASH DEC process is more dependent on the total solid content and the subsequent need for mechanical dewatering and thermal drying than on the energy required by the ASH DEC process. According to the results of this study, the treated sewage sludge and manure ash using the ASH DEC process represent significant potential phosphorus sources for P fertilizer production.

Updating and testing of a Finnish method for mixed municipal solid waste composition studies

More efficient recycling of municipal solid waste (MSW) is an essential precondition for turning Europe into a circular economy. Thus, the recycling of MSW must increase significantly in several member states, including Finland. This has increased the interest in the composition of mixed MSW. Due to increased information needs, a method for mixed MSW composition studies was introduced in Finland in order to improve the national comparability of composition study results. The aim of this study was to further develop the method so that it corresponds to the information needed about the composition of mixed MSW and still works in practice. A survey and two mixed MSW composition studies were carried out in the study. According to the responses of the survey, the intensification of recycling, the landfill ban on organic waste and the producer responsibility for packaging waste have particularly influenced the need for information about the composition of mixed MSW. The share of biowaste in mixed MSW interested the respondents most. Additionally, biowaste proved to be the largest waste fraction in mixed MSW in the composition studies. It constituted over 40% of mixed MSW in both composition studies. For these reasons, the classification system of the method was updated by further defining the classifications of biowaste. The classifications of paper as well as paperboard and cardboard were also updated. The updated classification system provides more information on the share of avoidable food waste and waste materials suitable for recycling in mixed MSW. The updated method and the information gained from the composition studies are important in ensuring that the method will be adopted by municipal waste management companies and thus used widely in Finland.

Potential of energy and nutrient recovery from biodegradable waste by co-treatment in Lithuania

Biodegradable waste quantities in Lithuania and their potential for the co-treatment in renewable energy and organic fertilizer production were investigated. Two scenarios were formulated to study the differences of the amounts of obtainable energy and fertilizers between different ways of utilization. In the first scenario, only digestion was used, and in the second scenario, materials other than straw were digested, and straw and the solid fraction of sewage sludge digestate were combusted. As a result, the amounts of heat and electricity, as well as the fertilizer amounts in the counties were obtained for both scenarios. Based on this study, the share of renewable energy in Lithuania could be doubled by the co-treatment of different biodegradable materials

Understanding biorefining efficiency--the case of agrifood waste.

The aim of this study was to determine biorefining efficiency according to the choices made in the entire value chain. The importance of the share of biomass volume biorefined or products substituted was investigated. Agrifood-waste-based biorefining represented the case. Anticipatory scenarios were designed for contrasting targets and compared with the current situation in two Finnish regions. Biorefining increases nutrient and energy efficiency in comparison with current use of waste. System boundaries decisively influence the relative efficiency of biorefining designs. For nutrient efficiency, full exploitation of biomass potential and anaerobic digestion increase nutrient efficiency, but the main determinant is efficient substitution for mineral fertilisers. For energy efficiency, combustion and location of biorefining close to heat demand are crucial. Regional differences in agricultural structure, the extent of the food industry and population density have a major impact on biorefining. High degrees of exploitation of feedstock potential and substitution efficiency are the keys.

System analysis of waste oil management in Finland

Waste oil management systems include processes such as generation, collection, recycling, and disposal and result in various environmental, economic, social, and regulatory impacts which complicate waste management analysis. In this paper, the waste oil management system in Finland is analysed using the systems thinking approach to identify the main system components and to describe the interactions between them. The results of analysing the Finnish system increase the understanding of the main factors affecting the performance of waste oil management. The outcome of this analysis can be adapted for the examination of similar systems. The waste oil management system analysis shows an increase in the performance: the waste oil collection rate within the official collection system has increased more than 30% during the last 6 years. The environmental performance of the treatment and recovery system have increased, taking into account the increase of the material recovery rate, more than 70% during the last 6 years.

Recycling ash into the first stage of cyclone pre-heater of cement kiln

Fly ash collected from the bag filter could be recycled into the first stage of the cyclone pre-heater of the cement kiln, resulting in the possible enrichment of polychlorinated dibenzo-p-dioxins and dibenzofurans (PCDD/Fs). In this study, soxhlet fly ash (SFA) and raw meal (RM) were selected as the basis for the PCDD/F formation experiments. The levels of 2,3,7,8-PCDD/Fs formed on the SFA and RM were observed to be 2550pg/g (157pg I-TEQ/g) and 1142pg/g (55pg I-TEQ/g), respectively. While less 2,3,7,8-PCDD/Fs was detected when SFA was mixed with RM, suggesting that recycling cement kiln ash would not largely increase the concentration of PCDD/Fs in flue gas. Furthermore, the possible influencing factors on the PCDD/F formation were also investigated. The formation of 2,3,7,8-PCDD/Fs was up to 10,871pg/g (380pg I-TEQ/g) with the adding of CuCl2, which was much higher than the results of CuO and activated carbon. Most importantly, the homologue, congener and gas/particle distribution of PCDD/Fs indicated that de novo synthesis was the dominant PCDD/F formation pathway for SFA. Lastly, principal component analysis (PCA) was also conducted to identify the relationship between the compositions of reactant and the properties of PCDD/Fs produced.

Anaerobic Digestion: Factors Affecting Anaerobic Digestion Process

Anaerobic digestion (AD) is a biological decomposition process that occurs in the absence of oxygen. The decomposition of organic matter is a multi-step process of series and parallel reactions namely hydrolysis, acidogenesis, acetogenesis and methanogene. Most of the control in anaerobic digestion is undertaken directly by the microorganisms themselves; however, the operational conditions such as temperature, pH, essential trace nutrients and toxicants can play a major role in modifying reaction rates of individual sub-processes. The energy performance of the anaerobic digestion is depending mainly on the biogas production technology, raw materials and geographic location (ambient temperature). Since the feedstocks coming to anaerobic digestion have usually lower heating value as received, the usual energy efficiency calculation used for incineration plant is not useful. Most commonly used method is the input/output method, and the estimation is dependent upon the chosen system boundary.

Modeling and comparative assessment of bubbling fluidized bed gasification system for syngas production- A gateway for a cleaner future in Pakistan

ABSTRACT The present study explores the potential of MSW gasification for exergy analysis and has been recently given a premier attention in a region like Pakistan where the urbanization is rapidly growing and resources are few. The plant capacity was set at 50 MW based on reference data available and the total exergetic efficiency was recorded to be 31.5 MW. The largest irreversibility distribution appears in the gasifier followed by methanation unit and CO2 capture. The effect of process temperature, equivalence ratio and MSW moisture content was explored for inspecting the variations in syngas composition, lower heating value, carbon conversion efficiency and cold gas efficiency. Special attention of the paper is paid to the comparative assessment of MSW gasification products in four regions, namely Pakistan, USA, UAE and Thailand. This extended study gave an insight into the spectrum of socioeconomic conditions with varying MSW compositions in order to explain the effect of MSW composition variance on the gasification products. GRAPHICAL ABSTRACT

Nitrogen behaviour during thermal drying of mechanically dewatered biosludge from pulp and paper industry

ABSTRACT An ongoing call to implement a circular economy is underway in the European Union, and a specific attention has been placed on the forest industry, which seeks additional recycling routes for its side streams, including biosludge. Biosludge is often dried and incinerated, thus wasting the nitrogen contained therein. This paper describes a study in which the release of nitrogen during thermal drying, the impact of the drying temperatures of 130°C, 180°C, and 210°C on the mass of ammonia released, and the potential for recovery of nitrogen from biosludge were examined. The results indicate that 1310–1730 mg kgTS−1 of nitrogen was released, which corresponded to 56–74% of the soluble nitrogen in biosolids or 4.0–5.3% of the total nitrogen. Of this released nitrogen, 83–85% was identified in condensate and absorbing water, thus indicating a high potential for recovering nitrogen from biosludge.