Juan Antonio Ortega Redondo

Self-Powered Wireless Sensor Applied to Gear Diagnosis Based on Acoustic Emission

Advanced sensing strategies in the industrial sector are becoming a valued technological answer to increase the performance and competitiveness. The development of enhanced sensing solutions considering both technology and monitoring requirements is, nowadays, subject of concern in the industrial maintenance field. In this context, this paper presents a novel self-powered wireless sensor applied to condition monitoring of gears. The proposed sensor is based on a modular architecture, offering multipoint sensing, local wireless communication, multisource energy harvesting, and embedded diagnosis algorithm for mechanical fractures detection based on acoustic emission analysis. The developments are complemented by means of a remote management interface, from which the user can configure the functionalities of the sensors, visualize the network status as well as analyze the diagnosis evolution. The sensor performance, in terms of power consumption and fault detection, has been analyzed by means of experimental results.

Vibration signal forecasting on rotating machinery by means of signal decomposition and neuro-fuzzy modeling

Vibration monitoring plays a key role in the industrial machinery reliability since it allows enhancing the performance of the machinery under supervision through the detection of failure modes. Thus, vibration monitoring schemes that give information regarding future condition, that is, prognosis approaches, are of growing interest for the scientific and industrial communities. This work proposes a vibration signal prognosis methodology, applied to a rotating electromechanical system and its associated kinematic chain. The method combines the adaptability of neuro-fuzzy modeling with a signal decomposition strategy to model the patterns of the vibrations signal under different fault scenarios. The model tuning is performed by means of genetic algorithms along with a correlation-based interval selection procedure. The performance and effectiveness of the proposed method is validated experimentally with an electromechanical test bench containing a kinematic chain. The results of the study indicate the suitability of the method for vibration forecasting in complex electromechanical systems and their associated kinematic chains.

Enhanced Industrial Machinery Condition Monitoring Methodology Based on Novelty Detection and Multi-Modal Analysis

This paper presents a condition-based monitoring methodology based on novelty detection applied to industrial machinery. The proposed approach includes both the classical classification of multiple a priori known scenarios, and the innovative detection capability of new operating modes not previously available. The development of condition-based monitoring methodologies considering the isolation capabilities of unexpected scenarios represents, nowadays, a trending topic able to answer the demanding requirements of the future industrial processes monitoring systems. First, the method is based on the temporal segmentation of the available physical magnitudes, and the estimation of a set of time-based statistical features. Then, a double feature reduction stage based on principal component analysis and linear discriminant analysis is applied in order to optimize the classification and novelty detection performances. The posterior combination of a feed-forward neural network and one-class support vector machine allows the proper interpretation of known and unknown operating conditions. The effectiveness of this novel condition monitoring scheme has been verified by experimental results obtained from an automotive industry machine.

Evaluation of Novelty Detection Methods for Condition Monitoring applied to an Electromechanical System

Dealing with industrial applications, the implementation of condition monitoring schemes must overcome a critical limitation, that is, the lack of a priori information about fault patterns of the system under analysis. Indeed, classical diagnosis schemes, in general, outdo the membership probability of a measure in regard to predefined operating scenarios. However, dealing with noncharacterized systems, the knowledge about faulty operating scenarios is limited and, consequently, the diagnosis performance is insufficient. In this context, the novelty detection framework plays an essential role for monitoring systems in which the information about different operating scenarios is initially unavailable or restricted. The novelty detection approach begins with the assumption that only data corresponding to the healthy operation of the system under analysis is available. Thus, the challenge is to detect and learn additional scenarios during the operation of the system in order to complement the information obtained by the diagnosis scheme. This work has two main objectives: first, the presentation of novelty detection as the current trend toward the new paradigm of industrial condition monitoring and, second, the introduction to its applicability by means of analyses of different novelty detection strategies over a real industrial system based on rotatory machinery.