Julia Meyer-Ilse

Refraction effects in soft x-ray multilayer blazed gratings

A 2500 lines/mm Multilayer Blazed Grating (MBG) optimized for the soft x-ray wavelength range was fabricated and tested. The grating coated with a W/B4C multilayer demonstrated a record diffraction efficiency in the 2nd blazed diffraction order in the energy range from 500 to 1200 eV. Detailed investigation of the diffraction properties of the grating demonstrated that the diffraction efficiency of high groove density MBGs is not limited by the normal shadowing effects that limits grazing incidence x-ray grating performance. Refraction effects inherent in asymmetrical Bragg diffraction were experimentally confirmed for MBGs. The refraction affects the blazing properties of the MBGs and results in a shift of the resonance wavelength of the gratings and broadening or narrowing of the grating bandwidth depending on diffraction geometry. The true blaze angle of the MBGs is defined by both the real structure of the multilayer stack and by asymmetrical refraction effects. Refraction effects can be used as a powerful tool in providing highly efficient suppression of high order harmonics.

Improved Ru/Si multilayer reflective coatings for advanced extreme-ultraviolet lithography photomasks

Extreme ultraviolet (EUV) lithography with reflective photomasks continues to be a potential patterning technology for high volume manufacturing at the 7 nm technology node and beyond. EUV photomasks with alternative materials to the commonly used Mo/Si multilayer (ML) reflector and patterned Ta-based absorber (both of which are known to require shadow effect corrections and lead to large through-focus pattern placement errors) are being actively explored. Because the reflective bandwidth of a Ru/Si ML is significantly wider than the reflective bandwidth of a Mo/Si ML and the effective reflectance plane in Ru/Si is closer to the ML surface, Ru/Si ML coatings may be viable alternatives to the Mo/Si ML coatings that are commercially available today because they will lead to smaller mask 3D effects. In this paper, increases in the peak reflectivity and the reflective bandwidth of Ru/Si ML reflectors by using B4C interlayers to improve the Ru-Si interfaces are discussed. The conclusions of this paper are supported with the results of both experimental measurements and rigorous simulations.

Soft x-ray optical constants of sputtered chromium thin films with improved accuracy in the L and M absorption edge regions

In this study, we determine with improved accuracy the complex index of refraction n = 1 − δ + iβ of sputtered chromium thin films for photon energies ranging from 25 eV to 813 eV. These data include the first absolute measurements of the absorption fine structure near the Cr-L edge. First, we verified by combining Rutherford Backscattering Spectrometry and grazing-incidence x-ray reflectometry that the sputtered thin films were pure Cr with a density consistent with tabulated values. Then, we demonstrated that the Cr surface oxide layer remains stable when the samples are exposed to air for up to 4 years. The Cr absorption coefficient β was determined from the transmittance of freestanding Cr thin films with various thicknesses, measured at the ALS synchrotron radiation source. A model is proposed to correct the transmittance data from the spectral contamination of the source. Finally, we used the new β values, combined with theoretical and tabulated data from the literature, in order to calculate the δ values by the Kramers-Kronig relation. The improvement in the accuracy of β values is demonstrated by the f-sum rule. An additional validation of the new Cr optical constants (δ, β) is performed by comparing the simulated and experimental reflectance of a Cr/B4C multilayer mirror near the Cr-L2,3 edge.

Fabrication and performance of transmission engineered molybdenum-rich phase structures in the EUV regime (Conference Presentation)

For applications in the Extreme Ultraviolet (EUV) region, phase-shift structures play an important role in pushing the throughput and performance of optical systems. While EUV optical elements are typically designed and fabricated for use in reflection, there are important applications in transmission as well where phase shift structures can provide substantial throughput gains. Examples are EUV microscopy and interferometry using gratings or zone plates. In the EUV regime, few materials offer a better combination of phase shift and absorption properties than molybdenum (Mo), however, drawbacks for Mo include crystalline growth complicating the etch process, and ease of oxidation which leads to diminished performance with time. Here we develop a fabrication process for transmission optical elements made of an engineered molybdenum-rich film on free-standing silicon membranes and show the performance of these phase structures in the EUV regime. We chose the fabrication of simple binary gratings of 72nm half pitch (Fig. 1) in order to establish a baseline for performance. We further addressed the oxidation concerns for Mo by developing a process to passivate the surface using atomic layer deposition (ALD) to coat a thin and conformal layer of silicon nitride while incurring minimum throughput loss. The gratings were measured for efficiency in three stages of fabrication at Lawrence Berkeley Laboratory’s Advance Light Source (Beamline 6.3.2) in Berkeley California (Fig. 2). The first measurement was prior to ALD passivation, the second measurement was immediately after passivation, and the third measurement was performed after exposure of the gratings to UV ozone used as an accelerated oxidation test. The conformal coating of silicon nitride was effective in passivating the surface of Mo features. The measurement results show that we were able to achieve a grating efficiency of approximately 18% in the 1st and -1st orders (compared to 8% possible with a conventional absorber grating on Si membrane). The results also demonstrate the effectiveness of the ALD passivation process in mitigating oxidation effects with minimal effect on performance.