K. Kowalczyk-Gajewska

Thermomechanical properties of polyurethane shape memory polymer–experiment and modelling

In this paper extensive research on the polyurethane shape memory polymer (PU-SMP) is reported, including its structure analysis, our experimental investigation of its thermomechanical properties and its modelling. The influence of the effects of thermomechanical couplings on the SMP behaviour during tension at room temperature is studied using a fast and sensitive infrared camera. It is shown that the thermomechanical behaviour of the SMP significantly depends on the strain rate: at a higher strain rate higher stress and temperature values are obtained. This indicates that an increase of the strain rate leads to activation of different deformation mechanisms at the micro-scale, along with reorientation and alignment of the molecular chains. Furthermore, influence of temperature on the SMP’s mechanical behaviour is studied. It is observed during the loading in a thermal chamber that at the temperature 20 °C below the glass transition temperature (Tg) the PU-SMP strengthens about six times compared to the material above Tg but does not exhibit the shape recovery. A finite-strain constitutive model is formulated, where the SMP is described as a two-phase material composed of a hyperelastic rubbery phase and elastic-viscoplastic glassy phase. The volume content of phases is governed by the current temperature. Finally, model predictions are compared with the experimental results.

Mechanical and Infrared Thermography Analysis of Shape Memory Polyurethane

Multifunctional new material—polyurethane shape memory polymer (PU-SMP)—was subjected to tension carried out at room temperature at various strain rates. The influence of effects of thermomechanical couplings on the SMP mechanical properties was studied, based on the sample temperature changes, measured by a fast and sensitive infrared camera. It was found that the polymer deformation process strongly depends on the strain rate applied. The initial reversible strain is accompanied by a small drop in temperature, called thermoelastic effect. Its maximal value is related to the SMP yield point and increases upon increase of the strain rate. At higher strains, the stress and temperature significantly increase, caused by reorientation of the polymer molecular chains, followed by the stress drop and its subsequent increase accompanying the sample rupture. The higher strain rate, the higher stress, and temperature changes were obtained, since the deformation process was more dynamic and has occurred in almost adiabatic conditions. The constitutive model of SMP valid in finite strain regime was developed. In the proposed approach, SMP is described as a two-phase material composed of hyperelastic rubbery phase and elastic-viscoplastic glassy phase, while the volume content of phases is specified by the current temperature.

Modelling of Texture Evolution and Grain Refinement on Complex SPD Paths

A computationally efficient procedure for modelling of microstructural changes on complex and spatially nonuniform deformation paths of severe plastic deformation (SPD) is presented. The analysis follows a two-step procedure. In the first step, motivated by saturation of material hardening at large accumulated strains, the steady-state kinematics of the process is generated for a non-hardening viscoplastic model by using the standard finite element method for a specified SPD scheme. In the second step, microstructural changes are investigated along the deformation-gradient trajectories determined in the first step for different initial locations of a material element. The aim of this study is to predict texture evolution and grain refinement in a non-conventional process of cold extrusion assisted by cyclic rotation of the die, called KOBO process, which leads to an ultra-fine grain structure. The texture evolution is calculated for fcc and hcp metals by applying crystal visco-plasticity combined with the self-consistent scale transition scheme. In parallel, by applying the simplified phenomenological model of microstructure evolution along the trajectories, grain refinement is modelled. The results are compared with available experimental data.

Microstructure Evolution in Cold-Rolled Pure Titanium: Modeling by the Three-Scale Crystal Plasticity Approach Accounting for Twinning

A three-scale crystal plasticity model is applied to simulate microstructure evolution in hcp titanium subjected to cold rolling. Crystallographic texture and misorientation angle development, as an indicator of grain refinement, are studied. The impact of twinning activity on both phenomena is accounted for by combining the original three-scale formulation with the probabilistic twin-volume consistent (PTVC) reorientation scheme. The modeling results are compared with available experimental data. It is shown that the simulated textures are in accordance with the experimental measurements. The basic components of misorientation angle distribution, especially in the range of high angle boundaries, are also well reproduced.

Atomistic and mean-field estimates of effective stiffness tensor of nanocrystalline copper

Abstract The full elasticity tensor for nano-crystalline copper is derived in molecular simulations by performing numerical tests for a set of generated samples of the polycrystalline material. The results are analysed with respect to the anisotropy degree of the overall stiffness tensor resulting from the limited number of grain orientations and their spatial distribution. The dependence of the overall bulk and shear moduli of an isotropized polycrystal on the average grain diameter is analysed. It is found that while the shear modulus decreases with grain size, the bulk modulus shows negligible dependence on the grain diameter and is close to the bulk modulus of a single crystal. A closed-form mean-field model of effective elastic properties for a bulk nano-grained polycrystal with cubic grains, i.e. made of a material with cubic symmetry, is formulated. In the model all parameters are based on the data for a single crystal and on the averaged grain size without any need for additional fitting. It is shown that the proposed model provides predictions of satisfactory qualitative and quantitative agreement with atomistic simulations.

Numerical analysis of ellipticity condition for large strain plasticity

This paper deals with the numerical investigation of ellipticity of the boundary value problem for isothermal finite strain elasto-plasticity. Ellipticity can be lost when softening occurs. A discontinuity surface then appears in the considered material body and this is associated with the ill-posedness of the boundary value problem. In the paper the condition for ellipticity loss is derived using the deformation gradient and the first Piola-Kirchhoff stress tensor. Next, the obtained condition is implemented and numerically tested within symbolic-numerical tools AceGen and AceFEM using the benchmark of an elongated rectangular plate with imperfection in plane stress and plane strain conditions.