Kayte M. Denslow

Waterless coupling of ultrasound from planar contact transducers to curved and irregular surfaces during non-destructive ultrasonic evaluations

The Applied Physics group at the Pacific Northwest National Laboratory (PNNL) in Richland, WA has evaluated a method for waterless/liquidless coupling of ultrasonic energy from planar ultrasonic contact transducers to irregular test surfaces for ultrasonic non-destructive evaluation applications. Dry couplant material placed between a planar transducer face and a curved or uneven steel or plastic surface allows for effective sound energy coupling and preserves the integrity of the planar transducer sound field by serving as an acoustic impedance matching layer, providing good surface area contact between geometrically dissimilar surfaces and conforming to rough and unsmooth surfaces. Sound fields radiating from planar ultrasonic contact transducers coupled to curved and uneven surfaces using the dry coupling method were scanned and mapped using a Pinducer receiver connected to a raster scanner. Transducer sound field coverage at several ultrasonic frequencies and several distances from the transducer contact locations were found to be in good agreement with theoretical beam divergence and sound field coverage predictions for planar transducers coupled to simple, planar surfaces. This method is valuable for applications that do not allow for the use of traditional liquid-based ultrasonic couplants due to the sensitivity of the test materials to liquids and for applications that might otherwise require curved transducers or custom coupling wedges. The selection of dry coupling material is reported along with the results of theoretical sound field predictions, the laboratory testing apparatus and the empirical sound field data.

Test Loop Demonstration and Evaluation of Slurry Transfer Line Critical Velocity Measurement Instruments

This report presents the results of the evaluation of three ultrasonic sensors for detecting critical velocity during slurry transfer between the Hanford tank farms and the WTP.

Hanford Tank Farms Waste Feed Flow Loop Phase VI: PulseEcho System Performance Evaluation

This document presents the visual and ultrasonic PulseEcho critical velocity test results obtained from the System Performance test campaign that was completed in September 2012 with the Remote Sampler Demonstration (RSD)/Waste Feed Flow Loop cold-test platform located at the Monarch test facility in Pasco, Washington. This report is intended to complement and accompany the report that will be developed by WRPS on the design of the System Performance simulant matrix, the analysis of the slurry test sample concentration and particle size distribution (PSD) data, and the design and construction of the RSD/Waste Feed Flow Loop cold-test platform.

Evaluation of Gas Retention in Waste Simulants: Intermediate-Scale Column and Open-Channel-Depth Tests

Gas generation in Hanford’s radioactive waste storage tanks can lead to gas accumulation within the layer of settled solids (sludge) at the tank bottom. The gas, which may be hazardous and/or flammable, is formed principally by radiation-driven chemical reactions. Accumulation of these gases within the sludge increases the sludge-layer volume, which decreases the available tank volume for waste storage. Further, accumulation of large amounts of gas in the sludge can potentially result in a relatively rapid release of the accumulated gas if the sludge-layer density is reduced to less than that of the overlying sludge or that of the supernatant liquid. The potential for rapid release of large amounts of hazardous and/or flammable gases is a safety hazard that needs to be managed. Accordingly, a thorough understanding is needed of the circumstances that can lead to problematic gas accumulation in sludge layers. The Deep-Sludge Gas Release Event Project (DSGREP) is tasked with developing an improved understanding of these gas release events.

Monitoring solid metal structures with a nervous system embedded with ultrasonic 3D printing

Active and regular monitoring of structural components is a critical safety precaution, particularly as it concerns infrastructure, aerospace, industry, and many other applications. Solutions for effective structural health monitoring need to be able to probe surface and bulk properties using durable and low-power engineering. Towards these ends it is possible to build smarter, highly networked, and secure materials in order to enable remote real-time material sensing with a lesser-known form of 3D printing, ultrasonic consolidation (UC). This approach harnesses sound waves to weld metal layers in a low temperature process that does not damage sensors and electronics as they are embedded into a solid metal structure. This makes UC perfectly suited for designing solid metal parts with active embedded sensing components. However, the process parameters, material influences and mechanical factors that result in high-quality UC metal components are difficult to control or are loosely understood. The use of trial-and-error optimization during fabrication represents the chief hurdle between its current state of use and its potential to transform rapid prototyping and manufacturing of high-impact technologies (e.g., metal smart structures, wearable sensors, lab-on-a-chip, etc.). In this paper we will describe how embedded sensors may be used for in situ process monitoring and optimization. We will also discuss efforts towards standardizing UC welding for similar and dissimilar metal bonding and for embedding active sensors that can be used to create smart structures that will enable long-term structural health monitoring and other high impact applications.

Evaluation of Gas Retention in Waste Simulants: Tall Column Experiments

Gas generation in Hanford’s underground waste storage tanks can lead to gas accumulation within the layer of settled solids (sludge) at the tank bottom. The gas, which typically has hydrogen as the major component together with other flammable species, is formed principally by radiation-driven chemical reactions. Accumulation of these gases within the sludge in a waste tank is undesirable and limits the amount of tank volume for waste storage. Further, accumulation of large amounts of gas in the sludge may potentially result in an unacceptable release of the accumulated gas if the sludge-layer density is reduced to less than that of the overlying sludge or that of the supernatant liquid. Rapid release of large amounts of flammable gases could endanger personnel and equipment near the tank. For this reason, a thorough understanding of the circumstances that can lead to a potentially problematic gas accumulation in sludge layers is needed. To respond to this need, the Deep Sludge Gas Release Event Program (DSGREP) was commissioned to examine gas release behavior in sludges.

Instrumentation. Nondestructive Examination for Verification of Canister and Cladding Integrity - FY2013 Status Update

This report documents FY14 efforts for two instrumentation subtasks under storage and transportation. These instrumentation tasks relate to developing effective nondestructive evaluation (NDE) methods and techniques to (1) verify the integrity of metal canisters for the storage of used nuclear fuel (UNF) and to (2) verify the integrity of dry storage cask internals.

Cleareye In-Ground and In-Concrete DIV Inspections: FY11 Final Report

This report summarizes the results of a series of feasibility testing studies for in-ground and in-concrete imaging/detection technologies including radar imaging and acoustic time-of flight method. The objectives of this project are: (1) Design Information Verification (DIV) Tools for In-Concrete Inspections - To determine the feasibility of using holographic radar imaging (HRI), radar imaging, and acoustic time-of-flight (TOF) non-destructive evaluation technologies to detect, locate and identify pipes and voids embedded in standard-density and high-density concrete walls that typify those the IAEA will need to verify during field inspections; (2) DIV Tools for In-Ground Inspections - To determine the feasibility of using HRI and radar imaging non-destructive evaluation technologies to detect, locate, and identify objects buried at various depths made of various materials (metal, plastic, wood, and concrete) and representing geometries that typify those the IAEA will need to verify during field inspections; and (3) Based on the results of the studies, recommend the next steps needed to realize fieldable tools for in-concrete and in-ground inspections (including detection of deeply buried polyvinyl chloride [PVC] pipes) that employ the technologies shown to be feasible.

Evaluation of Non-Nuclear Techniques for Well Logging: Final Report

The focus of this study is the understanding of the technical obstacles that hinder the replacement of and the disadvantages from the loss of extensive interpretation experience based on data accumulated with AmBe. Enhanced acoustic and electromagnetic sensing methods in combination with non-isotope-based well logging techniques have the potential to complement and/or replace existing isotope-based techniques, providing the opportunity to reduce oil industry dependence on isotopic sources such as AmBe.

Hanford Tank Farms Waste Certification Flow Loop Test Plan

A future requirement of Hanford Tank Farm operations will involve transfer of wastes from double shell tanks to the Waste Treatment Plant. As the U.S. Department of Energy contractor for Tank Farm Operations, Washington River Protection Solutions anticipates the need to certify that waste transfers comply with contractual requirements. This test plan describes the approach for evaluating several instruments that have potential to detect the onset of flow stratification and critical suspension velocity. The testing will be conducted in an existing pipe loop in Pacific Northwest National Laboratory’s facility that is being modified to accommodate the testing of instruments over a range of simulated waste properties and flow conditions. The testing phases, test matrix and types of simulants needed and the range of testing conditions required to evaluate the instruments are described