Kenneth G. McCabe

Characterization and biodegradation behavior of bio-based poly(lactic acid) and soy protein blends for sustainable horticultural applications

Adipic anhydride-plasticized soy protein (SP.A) was blended with poly(lactic acid) (PLA) at two concentrations (50/50 and 33/67) and was evaluated for use as a sustainable replacement for petroleum plastic in horticulture crop containers. Following the discovery that SP.A/PLA blends provide additional functions above that of petroleum plastic for this application, the present study evaluates the biodegradation behavior of these materials in soil and describes the substantial improvements in sustainability that result from the additional functions (intrinsic fertilizer and root improvement of plants) and the end-of-life option of biodegradation. After being buried in soil for designated time intervals, the residual degraded samples were analyzed to determine morphological and thermal properties at sequential stages of biodegradation. Samples were characterized by scanning electron microscopy (SEM), dynamic mechanical analysis (DMA), differential scanning calorimetry (DSC), and thermogravimetric analysis (TGA). The results indicated that there was a compatible system between SP.A and PLA in the melt. Incorporation of SP.A accelerated the biodegradation rate of this binary blend significantly compared with pure PLA. Prior to the degradation process, both the glass transition temperatures and melting temperatures of the blends containing SP.A decreased as the concentration of the soy protein increased. With increasing degradation time of the blended samples in soil, the glass transition temperatures increased in the early stages of biodegradation then decreased, a trend associated with the decrease in the molecular weight of the blends as a result of biodegradation. In addition, the thermal stability of blends increased gradually with increasing degradation time, suggesting faster biodegradation loss of the soy component of the SP.A/PLA blends. These results support the use of soy-based polymer blends for horticulture crop containers and provide data for evaluating their use as sustainable materials for other potential applications.

Biodegradation behavior of bacterial-based polyhydroxyalkanoate (PHA) and DDGS composites

The extensive use of plastics in agriculture has increased the need for development and implementation of polymer materials that can degrade in soils under natural conditions. The biodegradation behavior in soil of polyhydroxyalkanoate (PHA) composites with 10 wt% distillers dried grains with solubles (DDGS) was characterized and compared to pure PHA over 24 weeks. Injection-molded samples were measured for degradation weight loss every 4 weeks, and the effects of degradation times on morphological, thermomechanical, and viscoelastic properties were evaluated by scanning electron microscopy (SEM), dynamic mechanical analysis (DMA), and small-amplitude oscillatory shear flow experiments. Incorporation of DDGS had a strong effect on biodegradation rate, mechanical properties, and production cost. Material weight loss increased linearly with increasing biodegradation time for both neat PHA and the PHA/DDGS 90/10 composites. Weight loss after 24 weeks was approximately six times greater for the PHA/DDGS 90/10 composites than for unaltered PHA under identical conditions. Rough surface morphology was observed in early biodegradation stages (≥8 weeks). With increasing biodegradation time, the composite surface eroded and was covered with well-defined pits that were evenly distributed, giving an areolate structure. Zero shear viscosity, Tg, gelation temperature, and cold crystallization temperature of the composites decreased linearly with increasing biodegradation time. Addition of DDGS to PHA establishes mechanical and biodegradation properties that can be utilized in sustainable plastics designed to end their lifecycle as organic matter in soil. Our results provide information that will guide development of PHA composites that fulfill application requirements then degrade harmlessly in soil.