Kimio Ito

Iron-Corroding Methanogen Isolated from a Crude-Oil Storage Tank

ABSTRACT Microbiologically influenced corrosion of steel in anaerobic environments has been attributed to hydrogenotrophic microorganisms. A sludge sample collected from the bottom plate of a crude-oil storage tank was used to inoculate a medium containing iron (Fe0) granules, which was then incubated anaerobically at 37°C under an N2-CO2 atmosphere to enrich for microorganisms capable of using iron as the sole source of electrons. A methanogen, designated strain KA1, was isolated from the enrichment culture. An analysis of its 16S rRNA gene sequence revealed that strain KA1 is a Methanococcus maripaludis strain. Strain KA1 produced methane and oxidized iron much faster than did the type strain of M. maripaludis, strain JJT, which produced methane at a rate expected from the abiotic H2 production rate from iron. Scanning electron micrographs of iron coupons that had been immersed in either a KA1 culture, a JJT culture, or an aseptic medium showed that only coupons from the KA1 culture had corroded substantially, and these were covered with crystalline deposits that consisted mainly of FeCO3.

Iron Corrosion Induced by Nonhydrogenotrophic Nitrate-Reducing Prolixibacter sp. Strain MIC1-1

ABSTRACT Microbiologically influenced corrosion (MIC) of metallic materials imposes a heavy economic burden. The mechanism of MIC of metallic iron (Fe0) under anaerobic conditions is usually explained as the consumption of cathodic hydrogen by hydrogenotrophic microorganisms that accelerates anodic Fe0 oxidation. In this study, we describe Fe0 corrosion induced by a nonhydrogenotrophic nitrate-reducing bacterium called MIC1-1, which was isolated from a crude-oil sample collected at an oil well in Akita, Japan. This strain requires specific electron donor-acceptor combinations and an organic carbon source to grow. For example, the strain grew anaerobically on nitrate as a sole electron acceptor with pyruvate as a carbon source and Fe0 as the sole electron donor. In addition, ferrous ion and l-cysteine served as electron donors, whereas molecular hydrogen did not. Phylogenetic analysis based on 16S rRNA gene sequences revealed that strain MIC1-1 was a member of the genus Prolixibacter in the order Bacteroidales. Thus, Prolixibacter sp. strain MIC1-1 is the first Fe0-corroding representative belonging to the phylum Bacteroidetes. Under anaerobic conditions, Prolixibacter sp. MIC1-1 corroded Fe0 concomitantly with nitrate reduction, and the amount of iron dissolved by the strain was six times higher than that in an aseptic control. Scanning electron microscopy analyses revealed that microscopic crystals of FePO4 developed on the surface of the Fe0 foils, and a layer of FeCO3 covered the FePO4 crystals. We propose that cells of Prolixibacter sp. MIC1-1 accept electrons directly from Fe0 to reduce nitrate.

Corrosion of iron by iodide-oxidizing bacteria isolated from brine in an iodine production facility.

Elemental iodine is produced in Japan from underground brine (fossil salt water). Carbon steel pipes in an iodine production facility at Chiba, Japan, for brine conveyance were found to corrode more rapidly than those in other facilities. The corroding activity of iodide-containing brine from the facility was examined by immersing carbon steel coupons in “native” and “filter-sterilized” brine samples. The dissolution of iron from the coupons immersed in native brine was threefold to fourfold higher than that in the filter-sterilized brine. Denaturing gradient gel electrophoresis analyses revealed that iodide-oxidizing bacteria (IOBs) were predominant in the coupon-containing native brine samples. IOBs were also detected in a corrosion deposit on the inner surface of a corroded pipe. These results strongly suggested the involvement of IOBs in the corrosion of the carbon steel pipes. Of the six bacterial strains isolated from a brine sample, four were capable of oxidizing iodide ion (I−) into molecular iodine (I2), and these strains were further phylogenetically classified into two groups. The iron-corroding activity of each of the isolates from the two groups was examined. Both strains corroded iron in the presence of potassium iodide in a concentration-dependent manner. This is the first report providing direct evidence that IOBs are involved in iron corrosion. Further, possible mechanisms by which IOBs corrode iron are discussed.

Effects of steel slag applications on CH4, N2O and the yields of Indonesian rice fields: a case study during two consecutive rice-growing seasons at two sites

Abstract The increasing human population requires greater rice production. However, rice cultivation contributes to global warming through greenhouse gas (GHG) emissions. Technologies for reducing GHG emissions in concert with the increased rice production from rice fields are needed. The objectives of this study were to evaluate the effects of steel slag applications on methane (CH4) and nitrous oxide (N2O) emissions and rice yields. Two study sites were established at the experimental farm belonging to Indonesian Agricultural Environment Research Institute (IAERI) in Jakenan and a farmer’s field in Wedarijaksa sub-district, Indonesia. Both field trials were conducted during the dry season (DS) of 2009 and the rainy season (RS) of 2009/2010. During the DS, a randomized block design was arranged with two treatments (a control and a steel slag application at 1 Mg ha−1), which were replicated five times. During the RS, the experimental plot with 1 Mg ha−1 of steel slag treatment was split into two small sub-plots to accommodate the additional 1 and 2 Mg ha−1 steel slag treatments. The results showed that there was a decreasing tendency in the CH4 emissions at both sites and during both seasons after steel slag applications, although there was no statistical significance. During the RS in Jakenan, steel slag applications at rates of 1 and 2 Mg ha−1 decreased the CH4 emissions by 9.1 and 10.7%, respectively. In Wedarijaksa, steel slag applications at rates of 1 and 2 Mg ha−1 decreased the CH4 emissions by 12.6 to 18.7%, respectively. The N2O emissions were decreased by 34 and 38% following slag applications at the 2 Mg ha−1 rate during the RS in Jakenan and Wedarijaksa, respectively. The iron content of steel slag could be used to reduce not only CH4 but also N2O emissions. Increased level of electron acceptors suppresses CH4 and N2O emissions. The application of steel slag at 1 and 2 Mg ha−1 increased rice grain yields by approximately 4.8–5.6% in Jakenan and 0.3–4.7% in Wedarijaksa. It might be better to apply steel slag at higher rates for more than two growing seasons to reach reduction in CH4 and N2O emissions.

Effect of oxidizing and reducing agents in soil on methane production in Southeast Asian paddies

ABSTRACT Methane is one of the greenhouse gases emitted from paddy soil ecosystems and may induce global warming and climate change; therefore, mitigation options are urgently required to establish mitigation technology to reduce methane emission without affecting rice production. Methane is produced by a balance between oxidizing agents (such as iron) and reducing agents (easily decomposable soil organic matter), according to the so-called Takai theory. To evaluate options for mitigating methane production potential and to examine the applicability of the Takai theory in Southeast Asian paddy soils, 23 soil samples were collected from Thailand, Indonesia, Philippines, and Vietnam. These soil samples were anaerobically incubated to measure their methane production potential and examined to see whether their chemical properties, such as the ferrous, total iron, and organic matter contents, were correlated. We found a significant negative correlation between the methane production potential and the total iron content, and a positive correlation between the methane production potential and the hexose content, as an index for a soil’s easily decomposable organic matter content. The methane–C/CO2–C production ratio was also positively correlated with the mineralizable nitrogen/ferrous contents ratio, which indicated that the Takai theory, established for Japanese paddy soils, is also useful in Southeast Asian paddy soils and that the soil’s iron content is important to estimate the methane production potential.

Silicon elution from three types of steel slag fertilizers in a paddy field analyzed by electron probe micro-analyzer (EPMA)

Abstract Elution of silicon (Si) from three types of slag fertilizers was tested in a paddy field. They were made from granulated blast furnace slag, dephosphorization slag and decarburization slag, respectively. Each fertilizer, embedded in epoxy resin to expose the cross section, was analyzed to get initial two-dimensional distribution images of Si, calcium (Ca), oxygen (O), magnesium (Mg), aluminum (Al), manganese (Mn) and iron (Fe) by electron probe micro-analyzer (EPMA). These resin specimens were set in a paddy field for 75 d. Then the second two-dimensional distribution images of Si, Ca, O, Mg, Al, Mn and Fe at the same site were analyzed again by EPMA. A comparison of the two-dimensional distribution images before and after setting in paddy field elucidated the following results: (1) Si eluted clearly from dephosphorization slag and decarburization slag; (2) Si, Ca, Mg and Al distributed homogeneously in granulated blast furnace slag. X-ray diffraction (XRD) clarified that granulated blast furnace slag was amorphous. The content of plant-available Si in each slag fertilizer was evaluated by the cation exchange resin extraction method. It was the highest in dephosphorization slag fertilizer. This result corresponded to Si elution from dephosphorization slag observed by EPMA. The content of plant-available Si was low in granulated blast furnace slag but high in air-cooled blast furnace slag. Although the content of plant-available Si in decarburization slag was low, the efficacy of Si elution was the highest in decarburization slag. From X-ray diffraction analyses, calcium silicate or larnite (Ca2SiO4) was considered to be the causative substance for efficient Si elution from decarburization slag and dephosphorization slag. Because of the high content of plant-available Si, dephosphorization slag and air-cooled blast furnace slag are recommended as silicate fertilizers in paddy fields.