Knud Villy Christensen

A review of the current state of biodiesel production using enzymatic transesterification

Enzymatic biodiesel production has been investigated intensively, but is presently employed industrially only in a 20,000 tons/year pilot plant in China (Du et al. [2008] Appl Microbiol Technol 79(3):331–337). This review presents a critical analysis of the current status of research in this area and accentuates the main obstacles to the widespread use of enzymes for commercial biodiesel transesterification. Improved results for enzymatic catalysis are seen with respect to increased yield, reaction time and stability, but the performance and price of the enzymes need further advances for them to become attractive industrially for biodiesel production. Critical aspects such as mass transfer limitations, use of solvents and water activity are discussed together with process considerations and evaluation of possible reactor configurations, if industrial production with enzymes is to be carried out. Results of published studies on the productivity of enzymes are also presented and compared to the use of chemical catalysts. Biotechnol. Bioeng. 2009;102: 1298–1315.

Solid-liquid separation of animal slurry in theory and practice: a review

Animal slurry contains plant nutrients that are essential for crop production. However, intensive livestock production may lead to a surplus of plant nutrients on farms and, as a consequence, discharge or emission to the environment. In order to ensure that the slurry applied to fields matches the nutrient requirements of the crops, techniques have been developed to reduce the nutrient content of slurry by means of separation. This review discusses the separation technologies used for animal slurry treatment and the physical and chemical processes involved in separation. These processes need to be understood before efficient, reliable and cheap separation technologies that take into account the actual properties of slurry and the likely end-use of the separation products can be developed. A simple separation efficiency expression can be used to assess the efficiency of slurry separation. It is indeed important to measure the amount and composition of the slurry before treatment, the dry-matter-rich fraction and the liquid fraction. The separation efficiency of mechanical separators for the removal of dry matter and phosphorus (P) is ranked as follows: centrifugation > sedimentation > non-pressurized filtration > pressurized filtration. In general, the separation of total N and NH4+4 follows the same pattern, but the separation efficiency is lower than for dry matter and P. Treatment with a flocculant before separation improves separation efficiency significantly. Of the polyacrylamide polymers tested, high-molecular-weight, linear cationic polymers with a medium charge density (20–40 mol%) were found to be the most efficient flocculants. The best mechanical separation techniques for flocculated slurry are screens or filter belts. The separation efficiency of polyacrylamide-treated slurry can be improved by adding a multivalent ion to coagulate particles and for precipitation of phosphorus. Aluminium sulfate (Al2(SO4)3) or ferric chloride (FeCl3) seem to be very efficient for improving the mechanical separators. Alternatively, the mineral struvite (MgNH4PO4) may be formed by changing the slurry characteristics, such as by the addition of magnesium (Mg) or by increasing the pH to 9. The struvite crystals are removed during solid-liquid separation. The products of the solid—liquid separation may be further treated by evaporation, membrane filtration or ammonia stripping in order to obtain the desired end-products; however, low-maintenance and/or cost-efficient operation of these post-treatments has not yet been demonstrated. The separation should be developed as a whole-system approach, paying attention to parameters such as the value of end-products, environmental consequences and economy.

Solid–Liquid Separation of Animal Slurry in Theory and Practice

Animal slurry contains plant nutrients that are essential for crop production. However, intensive livestock production may lead to a surplus of plant nutrients on farms and, as a consequence, discharge or emission to the environment. In order to ensure that the slurry applied to fields matches the nutrient requirements of the crops, techniques have been developed to reduce the nutrient content of slurry by means of separation. This review discusses the separation technologies used for animal slurry treatment and the physical and chemical processes involved in separation. These processes need to be understood before efficient, reliable and cheap separation technologies that take into account the actual properties of slurry and the likely end-use of the separation products can be developed. A simple separation efficiency expression can be used to assess the efficiency of slurry separation. It is indeed important to measure the amount and composition of the slurry before treatment, the dry-matter-rich fraction and the liquid fraction. The separation efficiency of mechanical separators for the removal of dry matter and phosphorus (P) is ranked as follows: centrifugation > sedimentation > non-pressurized filtration > pressurized filtration. In general, the separation of total N and NH4 + follows the same pattern, but the separation efficiency is lower than for dry matter and P. Treatment with a flocculant before separation improves separation efficiency significantly. Of the polyacrylamide polymers tested, high-molecular-weight, linear cationic polymers with a medium charge density (20–40 mol%) were found to be the most efficient flocculants. The best mechanical separation techniques for flocculated slurry are screens or filter belts. The separation efficiency of polyacrylamide-treated slurry can be improved by adding a multivalent ion to coagulate particles and for precipitation of phosphorus. Aluminium sulfate (Al2(SO4)3) or ferric chloride (FeCl3) seem to be very efficient for improving the mechanical separators. Alternatively, the mineral struvite (MgNH4PO4) may be formed by changing the slurry characteristics, such as by the addition of magnesium (Mg) or by increasing the pH to 9. The struvite crystals are removed during solid–liquid separation. The products of the solid–liquid separation may be further treated by evaporation, membrane filtration or ammonia stripping in order to obtain the desired end-products; however, low-maintenance and/or cost-efficient operation of these post-treatments has not yet been demonstrated. The separation should be developed as a whole-system approach, paying attention to parameters such as the value of end-products, environmental consequences and economy.

Process simulation and economical evaluation of enzymatic biodiesel production plant

Process simulation and economical evaluation of an enzymatic biodiesel production plant has been carried out. Enzymatic biodiesel production from high quality rapeseed oil and methanol has been investigated for solvent free and cosolvent production processes. Several scenarios have been investigated with different production scales (8 and 200 mio. kg biodiesel/year) and enzyme price. The cosolvent production process is found to be most expensive and is not a viable choice, while the solvent free process is viable for the larger scale production of 200 mio. kg biodiesel/year with the current enzyme price. With the suggested enzyme price of the future, both the small and large scale solvent free production proved viable. The product price was estimated to be 0.73-1.49 euro/kg biodiesel with the current enzyme price and 0.05-0.75 euro/kg with the enzyme price of the future for solvent free process.

Ammonium Fertilizers Production from Manure: A Critical Review

Excessive livestock production in small areas poses a risk of nitrogen release to the environment and thus air and water contamination. Recovery of ammonia is necessary to avoid overfertilization, but manure management of untreated slurry is costly and complex. The authors discuss ammonium fertilizer recovery from manure using membrane processes and physicochemical methods including technology and energy assessments. Currently, nanofiltration, reverse osmosis, membrane distillation combined with ultrafiltration, and air stripping are the best choices. The processes rely highly on selection of appropriate pretreatment, as residual particulates will lead to fouling of membranes and stripping towers hence affect the performance greatly.

A method for estimating mass-transfer coefficients in a biofilter from membrane inlet mass spectrometer data.

Abstract A membrane inlet mass spectrometer (MIMS) was used in combination with a developed computer model to study and improve management of a biofilter (BF) treating malodorous ventilation air from a meat rendering facility. The MIMS was used to determine percentage removal efficiencies (REs) of selected sulfur gases and to provide toluene retention profiles for the model to determine the air velocity and overall mass-transfer coefficient of toluene. The mass-transfer coefficient of toluene was used as a reference for determining the mass transfer of sulfur gases. By presenting the model to scenarios of a filter bed with a consortium of effective sulfur oxidizers, the most likely mechanism for incomplete removal of sulfur compounds from the exhaust air was elucidated. This was found to be insufficient mass transfer and not inadequate bacterial activity as anticipated by the manager of the BF. Thus, knowing the relationship between mass-transfer coefficients and air velocity for a given type of BF allows for an improved dimensioning and managing of this and similar BFs. This research demonstrates that it is possible to estimate mass-transfer coefficients and air velocity in BFs using MIMS in combination with computer modeling.

Influence of the reaction conditions on the enzyme catalyzed transesterification of castor oil: a possible step in biodiesel production

The identification of the influence of the reaction parameters is of paramount importance when defining a process design. In this work, non-edible castor oil was reacted with methanol to produce a possible component for biodiesel blends, using liquid enzymes as the catalyst. Temperature, alcohol-to-oil molar ratio, enzyme and added water contents were the reaction parameters evaluated in the transesterification reactions. The optimal conditions, giving the optimal final FAME yield and FFA content in the methyl ester-phase was identified. At 35°C, 6.0 methanol-to-oil molar ratio, 5wt% of enzyme and 5wt% of water contents, 94% of FAME yield and 6.1% of FFA in the final composition were obtained. The investigation was completed with the analysis of the component profiles, showing that at least 8h are necessary to reach a satisfactory FAME yield together with a minor FFA content.

Effect of Light Quality and Nitrogen Availability on the Biomass Production and Pigment Content of Palmaria Palmata (rhodophyta)

Macroalgae constitute a huge underexploited resource for compounds of interest to the health industry. External factors strongly influence the concentration of these compounds in the algal tissue. This implies a potential for optimizing the growth conditions for cultivated macro algae in order to promote production of valuable compounds. The objective of this study was to determine the influence of light spectral composition (red, blue, and white) and nutrient treatment (30 and 440 µM NO3 - ) on chlorophyll a and carotenoid concentration as well as growth rate of the red algae Palmaria palmata. The results show that the nitrogen load has a larger effect on the pigment concentration and growth rate in the algae, than the light treatments. Experiments with different light spectral composition showed the highest pigment content with white and blue light while red light was less effective. In addition, samples cultivated under white light had higher growth rates compared to red and blue light. Therefore, to increase the concentration of nutritionally valuable pigments cultivation strategies in marine production should be to use blue or white light and use high NO3 concentrations.

Systematic approach for synthesis of intensified biodiesel production processes

Abstract Biodiesel production is a very hot topic within research, politics and investments worldwide. To intensify production and improve decision making and production evaluation, a systematic approach to describe biodiesel production processes is needed. The paper presents a systematic approach for process synthesis of biodiesel production and illustrates the importance of the approach by an example of biodiesel production from waste animal fats. The process synthesis method uses a step-by-step approach to construct, improve or evaluate biodiesel production processes.

Microfiltration and ultrafiltration as a post-treatment of biogas plant digestates for producing concentrated fertilizers

AbstractBiogas plant digestate liquid fractions can be concentrated by microfiltration and ultrafiltration. Two types of microfiltration membranes (polysulphone (PS) and surface-modified polyvinylidene fluoride (PVDF)) were used to process digestate liquid fractions, and to assess their applicability in the recovery of particulate phosphorus, compared to an ultrafiltration membrane (polyethersulphone (PES)). Results show that membrane material, operational conditions, and pore diameter influenced the permeate flux pattern during microfiltration. The PS membranes initially had a higher tendency to foul than PVDF membranes. However, during the filtration process, as fouling built up, the permeate flux behavior of the two membranes became very similar. During the concentration of digestate liquid fractions, the microfiltration PS membrane and the ultrafiltration PES membrane achieved the highest phosphorus rejection (80% w/w), suggesting that there was a correlation between the membrane material and both the...